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Balley
28-10-11, 12:33 PM
Cheers Kev, I will stick to them normal heaters then!

16v Nova Kev
28-10-11, 07:06 PM
it its 2k then buy some rocket upol make it and it makes paint dry faster. if its waterbased paint then dry it with a hair dryer and put the rocket in the clear coat.

Balley
28-10-11, 11:58 PM
Will do Kev, cheers

Balley
29-10-11, 05:17 PM
Update time..

Stripped a few bits off her, and also Got my new bumper and rub strips offered up :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/391554_10150338418873775_718778774_8244731_1477804 070_n.jpg

Wings, Bumper, and lights off.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390379_10150338419143775_718778774_8244733_3240027 _n.jpg

Looks awesome with no wings IMO
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/303898_10150338419868775_718778774_8244738_3270732 21_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/303239_10150338419578775_718778774_8244737_5970852 01_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/304232_10150338419333775_718778774_8244734_1006604 516_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/301410_10150338420408775_718778774_8244741_1228513 086_n.jpg

And her new home..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/320695_10150338420978775_718778774_8244744_1817054 749_n.jpg

And How I left her for the night.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/383684_10150338420683775_718778774_8244742_1115049 116_n.jpg

16v Nova Kev
29-10-11, 05:20 PM
looks cool

Balley
29-10-11, 05:35 PM
looks cool

Thank you sir!

Connor
29-10-11, 06:13 PM
Think this is going to look epic with the bumpstrips and new painted bumpers

Balley
29-10-11, 06:34 PM
I hope so Connor, Should look very different too even though it will be 'standard'

Dervy
29-10-11, 11:07 PM
i think the blue pin stripe is going to make a nice change, its guna look good when its done.

Balley
29-10-11, 11:31 PM
The blue pin stripe is a Merit plus thing, the SX's have a Red pin stripe, and I am afraid I want a red one as I want it to look 'standard'

vx kev
30-10-11, 02:02 PM
Looks a good shell with all the front end stripped of her, Like the pipework :thumb:
Have got an FMIC in the garage i was thinking about fitting to mine, does it really make much of a difference?
The only thing thats put me off is the lag you said you get now :confused:

Balley
30-10-11, 02:23 PM
Kev it is/was rotten. I have fitted a front panel and rebuilt all the front inner wings, slash guards, out riggers, chassis legs and the N/s rear spring cup. It still needs the passenger floor and chassis leg cutting out and remaking plus the drivers chassis leg. Both sills and to be anal both rear arches and the O/s rear spring cup. So all in all most of the chassis will be new by next year as Vauxhall seemed to have made way to many water traps lol.

Cheers about the pipe work though :)

If you run less than 18psi IMO I wouldnt bother with an I/c. When i ran the TMIC I had little lag but less top end pull. Now I have the huge 2 1/4 front mount I have a bit more lag.. not a great deal maybe take s another 500rpm to reach full boost where as it instantly achieved it with the top mount. But the top end is better and she will pull harder from arounf 3500rpm. You feel the main difference when your doing say 40mph in fouth and boot it.

Like I said though, less than 18psi the standard boost pipe is perfect, well unless your running a 1.7 then its a different story. The 1.7 does not like not having an I/c full stop!

vx kev
30-10-11, 07:13 PM
Kev it is/was rotten. I have fitted a front panel and rebuilt all the front inner wings, slash guards, out riggers, chassis legs and the N/s rear spring cup. It still needs the passenger floor and chassis leg cutting out and remaking plus the drivers chassis leg. Both sills and to be anal both rear arches and the O/s rear spring cup. So all in all most of the chassis will be new by next year as Vauxhall seemed to have made way to many water traps lol.

Cheers about the pipe work though :)

If you run less than 18psi IMO I wouldnt bother with an I/c. When i ran the TMIC I had little lag but less top end pull. Now I have the huge 2 1/4 front mount I have a bit more lag.. not a great deal maybe take s another 500rpm to reach full boost where as it instantly achieved it with the top mount. But the top end is better and she will pull harder from arounf 3500rpm. You feel the main difference when your doing say 40mph in fouth and boot it.

Like I said though, less than 18psi the standard boost pipe is perfect, well unless your running a 1.7 then its a different story. The 1.7 does not like not having an I/c full stop!


Hmm i think i'l just leave mines be, it goes and runs well enough as is and to be fair i wouldnt want to lose the economy by mucking about with it :thumb:

Most of us are going to have to do all sorts of renovations if were gonna keep a Nova anyway so keep up the good work and i'l look forward to seeing your progress :d

Balley
30-10-11, 07:52 PM
Yes Exactly and Thank you.. As soon as I do a bit more I will add some new photos :)

Balley
01-11-11, 07:54 PM
Been fixing the rot on my wings, decided against buy new ones as mine are clean apart from these bits.

Bit of rot across the wing bottoms.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390094_10150341841608775_718778774_8274617_7727511 47_n.jpg

Tab has broke on this one..
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/374945_10150342206003775_718778774_8277356_4481534 90_n.jpg

Cut the first bit off and made this.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/308492_10150342205768775_718778774_8277354_1627753 34_n.jpg

And welded it on.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/298504_10150342089163775_718778774_8276479_9360467 92_n.jpg

Same for the other side..
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/393754_10150342206188775_718778774_8277358_1746855 065_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/300987_10150342206458775_718778774_8277362_1911985 151_n.jpg

And welded..
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/377898_10150342089483775_718778774_8276480_9279477 16_n.jpg

Needs grinding up now but looks good other than that! And I have saved a set of wings from being scraped :D

vx kev
01-11-11, 08:05 PM
No bad chief, looks like your quite handy with metal ;) Just aswell with it being a nova :d

Balley
01-11-11, 08:16 PM
Cheers :) I need to be mate, I would of been crushed years ago if I could replace it with a better one.. seems I cant though so **** it. Let the Rebuild comme

vx kev
01-11-11, 08:19 PM
Yeh, Im thinking its about time i learned to weld. Im going to need to at somepoint lol

Balley
01-11-11, 08:20 PM
To bloody right.

Balley
02-11-11, 08:21 PM
Ground back the welded today.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/321143_10150343400368775_718778774_8284049_1309841 223_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/300812_10150343400538775_718778774_8284051_1586172 121_n.jpg

I am going to shot blast the inside of the wing along the top edge tomorrow as there are some small rust bubbles. Then I will Zinc182 them :)

Iain
02-11-11, 10:26 PM
Nice wing repairs

16v Nova Kev
02-11-11, 11:37 PM
good skills:thumb:

Lewis.
04-11-11, 08:12 PM
wing bottoms look mega, you could sell those mate lol did you butt them and weld them or over lap and weld both edges?

vx kev
04-11-11, 08:32 PM
you could sell those mate lol

Sounds like a plan :thumb:

Balley
05-11-11, 12:41 AM
The one with just the very minor repair was just butted as it didn't need any strenght, but the other side had a plate welded behind it to reinforce it.

Balley
05-11-11, 12:42 AM
Sounds like a plan :thumb:

May have to knock a set up.. Doubt they would sell though.

Lewis.
05-11-11, 08:39 AM
i'd say they would Dan, anyone with clean genuine wings, with rotten bottoms, would jump at them. then they can keep their genuine wings that fit properly, and have them minty mint too. i'd have some if i needed them lol

Balley
05-11-11, 09:03 AM
May make a set..

Balley
18-11-11, 05:54 PM
Update time, well I zinc Primed the wings the other week,

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/302468_10150356342018775_718778774_8347013_1696248 075_n.jpg

Did a bit of preping on them,

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/381047_10150357850683775_718778774_8354628_9006627 40_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/308590_10150357851343775_718778774_8354635_1575629 18_n.jpg

Finished preping my underside of the bonnet to :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/392107_10150359957998775_718778774_8362928_2052202 002_n.jpg

Bought some mint Rubbers..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/302919_10150356342273775_718778774_8347014_1170261 53_n.jpg

Fitted 1 and a half Nova Gsi Interiors in my bedroom..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/383932_10150347803308775_718778774_8311123_1791503 958_n.jpg

Realised my turbo were to small...

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/300391_10150347802203775_718778774_8311110_9460168 47_n.jpg

So bought this..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/306390_10150361423228775_718778774_8368632_1025334 740_n.jpg

Which now looks like this..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390234_10150366724653775_718778774_8386192_1871767 339_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/306471_10150366725033775_718778774_8386195_1928823 871_n.jpg

Gutted my interior...

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/321131_10150347674093775_718778774_8310162_5450410 0_n.jpg

Found a few holes so did this..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/303801_10150366593478775_718778774_8385780_7665707 61_n.jpg

Ouchh

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/388444_10150366593863775_718778774_8385781_1504512 158_n.jpg

Balley
18-11-11, 06:01 PM
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/389056_10150366620018775_718778774_8385872_4930573 65_n.jpg

Made some new front Chassis legs...

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390846_10150366325388775_718778774_8385089_2301845 14_n.jpg

And helped remove this..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/317024_10150350519028775_718778774_8328871_1169452 37_n.jpg

Any way.. plan is to weld in the new legs into my out riggers which i made last year, then fit a new floor panel or three lol. Replace the O/s spring cup like I did with the N/s. Fit my new rear arches and sills. repair the inner arches and sills. Then a Full spray inside and out...

Engine wise will be the GT25 turbo on a Custom Manifold with a External waste gate and a screamer pipe as there is no room for the internal actuator now Lmao. Custom Inlet manifold. Port the head and reseat the valves. Custom cross member supports. Lower My intercooler. Fit My Oil cooler. and just a general tidy up..

Dervy
18-11-11, 06:09 PM
big job then mate :), can`t wait to see manifold come together

Balley
18-11-11, 06:35 PM
big job then mate :), can`t wait to see manifold come together

I have been thinking a lot about the Nova recently, E.g. how long I want the car and what I want from it.

I decided from now on if I find any rot its getting cut out. If I can't buy it I will make it and if its not done for PVS12 then its not done.. I want to do it right, and to the best of my ability's. I really think the car is worth it. I have a lot of fond memory's of the car and she has served me well.. I have made a few friends from her to and I think its about time it needs a Full on rebuild. That is why am doing everything I can to it. All the work done on the car I will do my self even spraying it as it means to much to me, I want to be able to say.. Yeah I Built that Car. and yeah I want it looking standard on the out side but 100% different under the bonnet. I will keep you updated on the FannyMold Sam as I know you 'Understand' my logic.

roperstun
18-11-11, 07:02 PM
Jesus that turbo will be a bit lagtastic wont it?
Im making a exhaust mani for mine for a rhb5 turbo, i had david dixon on migweb make up the flanges so if you need the head one he should have the templates.
Can't wait to see this come together it will be insane!

Balley
18-11-11, 07:37 PM
The Spec is about the same as a RHB5 and I have been in Dervy's Astra with one fitted and it were fine so I should be okay. If not I will fit a T2 (bolt straight on) :)

Cheers Dan

roperstun
18-11-11, 10:33 PM
Sounds like you know what your doing. Is your's a 1.7 or a 1.5 i cant remember now?

Balley
18-11-11, 11:00 PM
1.5 I plan to fit a 1.7 cdti one day though.. but i will give it a few years as I want the 125bhp one out of a Corsa D and there still a bit dear and I would need stand alone management to run it. Funds don't stretch that far at the minute!

vx kev
19-11-11, 04:31 PM
Well impressed with the making up off and then replacing the rotten bits mate. Keep up the good work :thumb:

Mike
19-11-11, 04:41 PM
1.5 I plan to fit a 1.7 cdti one day though.. but i will give it a few years as I want the 125bhp one out of a Corsa D and there still a bit dear and I would need stand alone management to run it. Funds don't stretch that far at the minute!

Astra Sportive SE CDTi motor is 150hp.

Balley
19-11-11, 05:04 PM
Well impressed with the making up off and then replacing the rotten bits mate. Keep up the good work :thumb:

Cheers Kev :)

Balley
19-11-11, 05:06 PM
Astra Sportive SE CDTi motor is 150hp.

Arn't They 1.9 Fiat engines though, the 1.7 cdti is still an old Isuzu engine as is the Honda I.CDTI engine and some Mazda 323s :)

Balley
19-11-11, 05:13 PM
Major Update.. Look away if Rot scares you..

Removed door...

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/387942_10150368172123775_718778774_8391283_6311823 5_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/379850_10150368172503775_718778774_8391288_2995552 96_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/386297_10150368172903775_718778774_8391291_1577844 806_n.jpg

Removed sill

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390262_10150368173173775_718778774_8391295_1706750 432_n.jpg

Removed arch

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/380517_10150368173413775_718778774_8391298_1159179 811_n.jpg

This is where it gets interesting :) lmao

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/305331_10150368173768775_718778774_8391303_1625463 732_n.jpg

Removed some of the inner sill.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/375427_10150368174143775_718778774_8391308_2341468 29_n.jpg

Plate made

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/304243_10150368176023775_718778774_8391323_1818969 880_n.jpg

Welded

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/390460_10150368176428775_718778774_8391328_1167112 055_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/382924_10150368176778775_718778774_8391331_7144714 73_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/375643_10150368177158775_718778774_8391334_1133744 17_n.jpg

Sill offered up :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/307182_10150368177538775_718778774_8391336_5468176 27_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/379503_10150368177983775_718778774_8391340_1563410 40_n.jpg

Balley
19-11-11, 05:19 PM
More Rot

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/317635_10150368178313775_718778774_8391342_4756119 26_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/381130_10150368178633775_718778774_8391344_8560687 37_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/316865_10150368179003775_718778774_8391348_1618914 007_n.jpg

Removed splash guard and repaired the Outrigger.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/381498_10150368179408775_718778774_8391353_4689771 92_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/305153_10150368179703775_718778774_8391356_6012993 21_n.jpg

O/S/R arch was well hidden, but after a bit of digging found this :D

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/310563_10150368180083775_718778774_8391363_3531049 40_n.jpg

Removed a bit more arch

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/312145_10150368180368775_718778774_8391366_6346225 34_n.jpg

Zinc primed

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/388329_10150368180783775_718778774_8391374_2090930 44_n.jpg

my custom out rigger Outrigger :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/383584_10150368181018775_718778774_8391377_6692160 47_n.jpg

New inner primed, No photos of making it as it were getting dark.. very strong tho (2mm plate) and has been but welded all round to the outrigger and the floor etc

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/391831_10150368181313775_718778774_8391378_2040609 667_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/317268_10150368181668775_718778774_8391383_1828660 990_n.jpg

And how I left her for the night :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/375359_10150368182008775_718778774_8391386_9313039 58_n.jpg

Mike
19-11-11, 05:19 PM
Arn't They 1.9 Fiat engines though, the 1.7 cdti is still an old Isuzu engine as is the Honda I.CDTI engine and some Mazda 323s :)

Dont know, they run for ever though.

Balley
19-11-11, 05:20 PM
I am not put of by any of the rot, I love Fabricating so will be a nice challenge for me, Big thanks to cookie for helping fit the panel side of things! Dan

Balley
19-11-11, 05:21 PM
Yeah they are, very hard to fit I would say after looking at them lol

Dervy
19-11-11, 06:00 PM
some nice fabrication there mate, keep it coming

Balley
19-11-11, 07:26 PM
some nice fabrication there mate, keep it coming

Cheers should have a bit of an update tomorrow to :)

Connor
19-11-11, 07:37 PM
To work Dan, not looking forward to finding it on mine :/

Balley
19-11-11, 07:48 PM
To work Dan, not looking forward to finding it on mine :/

Cheers Connor, I don't think yours will be as bad as mine.. I think if mine were a petrol i would of scrapped it years ago but being a SX and a L reg, maybe the last one at that I may aswell give her another chance.. by the time am done she will be either spaced framed or running a corsa B floor and chassis lmao

Connor
19-11-11, 08:22 PM
lol, yea if mines too bad i'd rather scrap it, as the price for a decent shell is lower than it would cost for me to get mine done and paint it, plus with me having 0 bodywork fabrication experiance, it would probably look worse than when i started it lol

boss
19-11-11, 08:26 PM
crackin on mate al the l reg ones seem to be rusty mine foocked lol

Old man Jimbo
19-11-11, 08:33 PM
I love all this fabrication and welding. There something satisfying repairing a car that most people would be too scared to even look at.

Top work fella.

Balley
19-11-11, 09:24 PM
Thanks chaps. and Jimbo yeah its very rewarding by the time am done she will look very different. I have so many plans most I have never seen before. I just want her strong and to last :)

seno_v6
20-11-11, 12:17 AM
Great stuff mate, keep up the good work!

Balley
20-11-11, 08:50 AM
Great stuff mate, keep up the good work!

Thank you Hopefully next time you see her she will look a bit different :)

honie5
20-11-11, 01:16 PM
Your bonkers dan! Fair play to ya though will be good when it's done mate!

Balley
20-11-11, 04:23 PM
Yes I am Bonkers. Even more bonkers after today :/..

Balley
20-11-11, 04:31 PM
Well today I set to the O/S/F inner wing. Welded it up to tie in the bulk head and the sills/ outriggers etc.

Nice and sturdy two mm plate used :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/393632_10150369620968775_718778774_8397780_1239115 110_n.jpg

Then I moved up wards on to the chassis leg to find its hard it about the battery tray/turret top..

Its amazing what sealer hides...

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/385496_10150369621333775_718778774_8397782_4453370 64_n.jpg

Cut a bit more out..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/384280_10150369621798775_718778774_8397786_8916785 62_n.jpg

The turret is clean bar surface rust..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/302137_10150369622083775_718778774_8397787_1634787 267_n.jpg

Battery tray/torret

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/307272_10150369622543775_718778774_8397790_1819191 465_n.jpg

All welded up..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/384760_10150369623063775_718778774_8397793_8227519 14_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/377965_10150369623848775_718778774_8397796_6315765 23_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/387641_10150369624503775_718778774_8397801_8022148 3_n.jpg

Wants a grind down but it very strong :) and will do the job Lovely

Was welded from both sides to.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/392600_10150369624698775_718778774_8397803_1465230 224_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/384985_10150369625058775_718778774_8397804_1840864 081_n.jpg

Front Chassis leg.. isnt to bad inside..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/303285_10150369625433775_718778774_8397807_1037665 588_n.jpg

And the torret

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/389962_10150369625783775_718778774_8397812_1493725 838_n.jpg

Thats all for today, am Knackered Lol

Balley
22-11-11, 04:55 PM
Todays efforts..

Welded in this bit of the torret again using 2mm plate donated by Lewis.. Thanks pal.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/383870_10150373311038775_718778774_8410602_1835021 473_n.jpg

Then I made this side. Pictures don't do it justice.. I think this is the strongest bit of the hole car. Its been seem welded all the way round and has a few plug welds into the turret to :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/388939_10150373311523775_718778774_8410606_1186290 563_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/311983_10150373311803775_718778774_8410610_7270954 40_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/381723_10150373312053775_718778774_8410612_1726097 829_n.jpg

Quick lick of zinc primer.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/309562_10150373312498775_718778774_8410617_5261599 0_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/389457_10150373312823775_718778774_8410619_1140509 680_n.jpg

When I get the engine out I will grind it all down a lot better and smooth the lot.

Cut most of the chassis leg out and as you see I also welded a few bits while it were open..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/308154_10150373313398775_718778774_8410621_1431660 181_n.jpg

Painted all the inside again, but no photo!

then welded on yet more 2mm plate. oh and did a bit more wire wheeling.. horrible job!!

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/317473_10150373314028775_718778774_8410625_9979165 77_n.jpg

Painted.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/388490_10150373314423775_718778774_8410629_2244167 44_n.jpg

Once the rad is out I will weld all the front up with one plate.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/306311_10150373316253775_718778774_8410634_9586794 80_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/314387_10150373316558775_718778774_8410635_3529512 21_n.jpg

Started smoothing the door..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/314585_10150373318153775_718778774_8410639_1757437 000_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/387674_10150373318413775_718778774_8410640_1853236 996_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/386191_10150373318618775_718778774_8410642_8309176 73_n.jpg

That's it for today folks.. going to get some tea then pop round to Chris (seno_v6) to collect my new tail gate and may start welding his car lmao!

davidfox280585
22-11-11, 06:37 PM
what welder you using mate as looks a good weld and im after a new one as mines about had it

stupot89
22-11-11, 09:58 PM
thats because it dont like daganem dustbins lol

Balley
22-11-11, 10:15 PM
what welder you using mate as looks a good weld and im after a new one as mines about had it

Its a Clarke 175 TE Turbo, had it since new and got it in 2003. Cracking bit of kit and has done a LOT of work to!

Balley
22-11-11, 10:15 PM
thats because it dont like daganem dustbins lol

Fix or repair daily :)

scott.parker
22-11-11, 10:37 PM
Jesus you have got an addiction to welding now! lol

davidfox280585
22-11-11, 11:15 PM
i have a 150te turbo clarke and its cack if im honest

davidfox280585
22-11-11, 11:16 PM
Fix or repair daily :)
3 days and no repair so im doing well

Balley
22-11-11, 11:18 PM
i have a 150te turbo clarke and its cack if im honest

Maybe its Knackered, like I said ares is brill. I have used a few over the years and still think our one is pretty **** hot for the money.

Balley
22-11-11, 11:19 PM
Jesus you have got an addiction to welding now! lol

Scott by the time its done the car will have more welding wire and wax oil than your local factor!

Balley
22-11-11, 11:19 PM
Jesus you have got an addiction to welding now! lol

Scott by the time its done the car will have more welding wire and wax oil than your local factor!

Balley
23-11-11, 04:41 PM
Had two hours on her today. Very impressed on what I have achieved :D

First of all I finished my reinforcement of the turret top/chassis leg..

Welded a small piece of metal across the bottom and the right hand side.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/312021_10150375076533775_718778774_8415531_2036255 811_n.jpg

Then welded a piece across the whole thing similar design to how vauxhall made it but 100x stronger as yet again its two mm plate :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/373904_10150375077038775_718778774_8415532_1876979 750_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/309683_10150375077443775_718778774_8415534_4771367 61_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/316492_10150375077968775_718778774_8415535_4089838 98_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/392120_10150375078558775_718778774_8415537_1269328 952_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/306459_10150375078998775_718778774_8415538_9418260 52_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/310772_10150375079368775_718778774_8415539_2046948 166_n.jpg

Removed the rad to Box in the bottom of the chassis leg and tie in the cross member better (should stand a couple of ponies pushing and pulling on it now!)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/384926_10150375079893775_718778774_8415540_4256898 83_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/387004_10150375080263775_718778774_8415541_1339894 226_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/380848_10150375080678775_718778774_8415542_6759162 22_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/303041_10150375081073775_718778774_8415544_9638770 90_n.jpg

I then made a wing mount.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/375775_10150375081563775_718778774_8415551_5309038 30_n.jpg

Balley
23-11-11, 04:41 PM
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/379633_10150375082083775_718778774_8415554_1591432 98_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/303224_10150375083203775_718778774_8415559_1506898 232_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/381955_10150375083483775_718778774_8415561_1487063 251_n.jpg

So all in all a couple of hours well spent imo and am very happy with the results, bar the splash guard I have now finished that corner :) Three too go and the sills and back panel :)

moffat
23-11-11, 04:59 PM
loving the fabrication work going into this bud - keep it up

Balley
23-11-11, 05:06 PM
loving the fabrication work going into this bud - keep it up

Thanks Craig.. I prefer it to anything else and I am really enjoying saving her tbf!

Lewis.
23-11-11, 06:33 PM
**** me I never realised you had done this much! you're giving that 2mm some hammer too aint you? that cars gonns be slow as **** when your done with all that extra weight lol
looks good though, reminds me too much of doing mine so i'm glad i'm not helping this time lol keep it up pal x

Balley
23-11-11, 06:50 PM
I keep myself to myself :) lol I dont care about the weight as long as its strong!

Lewis.
23-11-11, 07:00 PM
I might pop round one day at the weekend. I'll wear clean clothes though so i can just stand about and do nothing lol
want to donate me things for my project? it's all looking quite bleak atm :(

Balley
23-11-11, 07:04 PM
What do you want? I may be able to help!

vx kev
23-11-11, 07:41 PM
Think we'll need to get a metal supplier on the Club Discounts list soon lol
Your bound to know a good one by now lol

Balley
23-11-11, 07:56 PM
Think we'll need to get a metal supplier on the Club Discounts list soon lol
Your bound to know a good one by now lol

I have never bought metal before, I have my contacts who normally just give me bits. Works out well.. Just set up a dead cheap Gas account to. **** paying BOC prices any more!

vx kev
23-11-11, 08:35 PM
Just as well eh, Because gas aint cheap and it all fair adds up :(
Seeing all this work your doing though has nearly inspired me to take on another project, im just on the hunt for a welder cheapish and localish to get me started :thumb:

windfreek
23-11-11, 09:09 PM
Balley, as its nearly been 6 months, hows your drivers side engine mount holding up, standing the test of time ok? also was there any increase in cabin noise as a result or is it better?

I ask as Ive just fitted 2 defender square mounts to my drivers side, one that fits thru the cambelt to the usual mount point and the other I used the spare mounting points for the PAS pump bracket to carry the other mount, it looks like an overwelded frankenstein creation, but it must be 10 times better than the last one, Ill post a photo this weekend, then another at some other point once ive 'finessed' the mount some more lol

Balley
24-11-11, 12:01 AM
its Still perfect. less noise and Car actually handles better, I would of never of thought that but It feel so stiff now. Best mod yet!

vx kev
24-11-11, 09:43 AM
its Still perfect. less noise and Car actually handles better, I would of never of thought that but It feel so stiff now. Best mod yet!

Whats this? Tell me more :thumb:

Balley
24-11-11, 10:02 AM
Whats this? Tell me more :thumb:

Astra TDS alloy mount with a solid bush into the chassis leg :) No more broken mount bolts for me :)

Balley
26-11-11, 06:34 PM
Well as the front arch is now done I have started work on the O/S/R arch.

I cut the lower part of the skin out to have a look in the chassis leg and to remove a couple of small holes..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/383296_10150380651193775_718778774_8431399_1820244 148_n.jpg

I noticed the spring cup which appeared okay on the outside was in fact shaagged!

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/393243_10150380651503775_718778774_8431401_1958941 148_n.jpg

So I then cut it out.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/311800_10150380854983775_718778774_8432447_1931612 773_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/382173_10150380855288775_718778774_8432448_1531296 871_n.jpg

And made this to replace it :)

Again two mm plate with 3mm spring cup which matches the N/S/R arch a treat :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/310970_10150380652238775_718778774_8431407_3794810 03_n.jpg

Welded it in..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/315939_10150380652588775_718778774_8431411_8659665 67_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/381418_10150380652908775_718778774_8431414_1933782 690_n.jpg

Photos don't do it justice. I have welded it all the way round inside the leg, Its very strong and welded well tbf..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/312659_10150380653243775_718778774_8431419_2145954 638_n.jpg

I then spent a while removing the rest of the crusty bit and painted (filled) the inside of the leg with 80% waste oil and 20% wax oil and ofcourse I painted with the high zinc primer first :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/392271_10150380653558775_718778774_8431422_2081908 315_n.jpg

I was told to do this by a chap I know who runs a 1991 Defender, he has owned it from new and has done this yearly. its covered 112k and has never been welded... ****ing amazing if you ask me.

That is it though. I Set fire to my leg welding and then it became very windy and cold so I called it a day...

After looking at the rear beam I have decided to gloss paint it and add some new brake pipes, I can see this build going mental :)

pikey1986
26-11-11, 07:12 PM
the work your putting into it makes it worthwhile thou, at least it'll see a couple more winters lol

Balley
26-11-11, 07:20 PM
the work your putting into it makes it worthwhile thou, at least it'll see a couple more winters lol

wants to dude..

Lewis.
26-11-11, 07:45 PM
that spring cup looks mega, good work dude :thumb: that'll get dug up by time team in 500 years and confuse the f*ck out of them lol have some rep

why waste oil though? it's full or corrosive sh*t, i'd have bought a can of el-cheapo Witham mineral or someting. The old 15w40 eurofleet is only about 8 quid a gallon

kyl3_l
26-11-11, 07:50 PM
Good work mate. The first tine I knew about people filling up cavities etc with waste oil was when I ground straight through some rot on a sill on an old triumph at work and got covered in about a gallon of the stuff lol

Balley
26-11-11, 11:26 PM
that spring cup looks mega, good work dude :thumb: that'll get dug up by time team in 500 years and confuse the f*ck out of them lol have some rep

why waste oil though? it's full or corrosive sh*t, i'd have bought a can of el-cheapo Witham mineral or someting. The old 15w40 eurofleet is only about 8 quid a gallon


Cheers mate.. dunno about the oil. guess it would look better though..

Balley
26-11-11, 11:26 PM
Good work mate. The first tine I knew about people filling up cavities etc with waste oil was when I ground straight through some rot on a sill on an old triumph at work and got covered in about a gallon of the stuff lol

Lmao, mines only coated really. it wouldn't poor out lol

Lewis.
27-11-11, 02:21 PM
are you making another HD spring cup for the other side so they match? you found a new rear panel yet?

Balley
27-11-11, 04:37 PM
Already did it in the summer. Can't you remember lol?

Lewis.
27-11-11, 04:40 PM
nope lol I can't even remember what I had for breakfast, let alone that far back lol you done owt today?

Balley
27-11-11, 04:44 PM
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/384184_10150382506418775_718778774_8437651_6740487 46_n.jpg

There you go, looks a lot like the other side to which is a bonus.

Lewis.
27-11-11, 04:55 PM
ooh very nice :) what you done today?

Balley
27-11-11, 05:03 PM
Today's efforts.

Finished the Inner Arch

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/390819_10150382504133775_718778774_8437641_6448833 14_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/377768_10150382504538775_718778774_8437644_1104552 530_n.jpg

Cut the end of the Inner sill out.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390272_10150382504753775_718778774_8437645_3977218 32_n.jpg

Made a new bit :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/390062_10150382505298775_718778774_8437647_6770886 87_n.jpg

Welded it on.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/302040_10150382505633775_718778774_8437648_2099871 049_n.jpg

Set fire to the inside a little lol

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/378876_10150382506073775_718778774_8437650_3241022 72_n.jpg

Wired wheeled nearly all the arch and painted the lower bit (to stop it rusting)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/382914_10150382506768775_718778774_8437652_9084121 90_n.jpg

Oh and found some more rot.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/376154_10150382507078775_718778774_8437655_1010419 904_n.jpg

I also removed the steering column and started to remove the loom and the heater box.

Lewis.
27-11-11, 05:17 PM
woo :) its all coming together quite quickly dude :) will be ready for primer soon!

Balley
27-11-11, 05:33 PM
I wish, still needs a lot doing to it before am happy. Need to fit both sills and rear arches, re smooth the bay, and get all the dints out of her first :(

seno_v6
27-11-11, 05:44 PM
Your cracking on buh!! good stuff :thumb:

Balley
27-11-11, 05:52 PM
Am like you Chris.. Trying to spend as much time with the wife as possible atm. Shame its only us two who agrees we are doing it for all the right reasons!

Hows your Lady doing any how?

seno_v6
27-11-11, 07:33 PM
Am like you Chris.. Trying to spend as much time with the wife as possible atm. Shame its only us two who agrees we are doing it for all the right reasons!

Hows your Lady doing any how?

My Lady lol...................yeah just been wire wheeling the rest up ready for welding, also i need to find something to drain my fuel into, you got owt?

Balley
27-11-11, 07:55 PM
I will hopefully have something for you, my Dad has something for you btw.. If you choose to except that is :)

seno_v6
27-11-11, 08:45 PM
I will hopefully have something for you, my Dad has something for you btw.. If you choose to except that is :)

Yeah cheers mate, whats ya dad got for me then.........motor bike tank by any chance lol

Balley
27-11-11, 08:55 PM
Good guess, its painted but he wants it Lacquering :)

seno_v6
27-11-11, 10:21 PM
ok mate, you'll have to let me know next time your round :)

Connor
27-11-11, 10:43 PM
Top work mate, i would of never guessed there would be so much rust on this thing from the outside!!

Balley
27-11-11, 11:01 PM
Yeah I didn't realise it was any where near as bad.. but you have to remember if there is a 1inch hole am cutting say 4 inch out to make sure the insides etc are okay. like the rear inner arch on needed a bit doing. but I wanted to check all inside the leg :)

Lewis.
28-11-11, 06:55 PM
Yeah I didn't realise it was any where near as bad.. but you have to remember if there is a 1inch hole am cutting say 4 inch out to make sure the insides etc are okay. like the rear inner arch on needed a bit doing. but I wanted to check all inside the leg :)

this is the worst thing aint it. I opened the legs up on mine to check the insides, just makes the job loads harder doesn't it :(

Balley
28-11-11, 07:11 PM
Yeah but worth it. I wouldnt of realised the rear spring cup were ****ed other wise. So I am happy. Now the end of the sill/arch looks a bit harder but I will be fine :)

Lewis.
29-11-11, 07:21 PM
sill ends are always cunts :( remember mine? :cry::cry: which is why cookie had to put 3 tons of filler in them lol

Danny s-p
29-11-11, 08:06 PM
wow this looks so good nice work your o/s engine mount holding up still

Balley
29-11-11, 10:27 PM
Thanks Dude, Yeah mount did a further 3000 miles and is still hanging in there :)

Balley
03-12-11, 04:25 PM
Well me and Cookie cracked on first thing, he set about the sill and I did removed the Column, Pedal box and heater box.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/393423_10150395048863775_718778774_8474395_5932662 97_n.jpg

The sill that Cookie fitted.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/393222_10150395049213775_718778774_8474398_1917683 522_n.jpg

We then set about aligning the panels and drilling the new holes for the wing..

Door gap, very happy with this :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/383833_10150395049498775_718778774_8474401_1362294 603_n.jpg

Its the best its ever been..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/384226_10150395049753775_718778774_8474404_1643183 40_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/388235_10150395049978775_718778774_8474407_1350804 7_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390435_10150395050348775_718778774_8474409_1430426 966_n.jpg

The sill isn't fully welded as I still have to do a bit to the inner wing/sill end.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/387555_10150395050618775_718778774_8474413_1023145 038_n.jpg

I then removed the full car loom, wow there heavy lol.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/382650_10150395051258775_718778774_8474419_1657336 53_n.jpg

Cookie went home and I carried on welding, so I welded the back of the plates I had put in around the front inner wing and sill.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/381560_10150395051523775_718778774_8474422_9528583 64_n.jpg

Very strong now.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/376148_10150395051903775_718778774_8474425_2159698 49_n.jpg

Wire wheeled it down and gave it some etch primer.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390415_10150395052273775_718778774_8474428_1422376 552_n.jpg

Once all the welding is done I intend to do the hole car, inside and out.

Welded up the lock hole.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/382738_10150395052548775_718778774_8474431_1335329 407_n.jpg

Balley
03-12-11, 04:28 PM
And how I left it for the night.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/386531_10150395053228775_718778774_8474434_1408538 439_n.jpg

Tis looking good

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/376000_10150395052988775_718778774_8474433_1708393 408_n.jpg

Dan

Graeme
03-12-11, 04:35 PM
I thought this looked clean at Billing this year if I'm thinking of the right car, excellent fab skills though

Balley
03-12-11, 05:22 PM
Thank you Graeme, yeah she looked nice for billing, even got a little shot Total Vauxhall. I new the chassis legs wanted doing and the arches wern't the best but I didnt think it was anywhere near as bad as this. Never mind though as I am enjoying doing it :)

Lewis.
03-12-11, 05:47 PM
looking good :) what's left then?
I recognise that gear knob too lol

vx kev
03-12-11, 05:58 PM
More good work fella, where the **** do you get the time to do all this lol

Balley
03-12-11, 06:39 PM
Lewis. well it wants the o/s inner rear arch sinishing, the the O/s reaar arch fitting, A back panel, N/s sill, N/s/ rear Inner arch and outer. N/s/f inner arch, torret top wants cleaning up as its been plated badly. Front cross memember finshing, both front chassis legs and floor. then wiring wheeling, Zinc primeing the hole car, sealing, painting.. There is about 40hr of welding left yet lmao.

Well Kev, I have decided to dtay single until the build is complete! lmao

Thanks guys

scott.parker
03-12-11, 06:39 PM
Dan i rememberer looking at the state the front end was in the other year at PV and tbh i thought to my self then it would be quite bad els where etc, you get know how bad they are in general from the suspect certain areas conditions etc, did you ever see my mate Mike's Silk Violet GSi? we did the same on his on the rear inner arches/chassis legs, and the front splash guards, common issues etc.

Looks good though mate, glad you have persevered and saving it.

I might to do some welding on the new loon project..

Scott

Balley
03-12-11, 06:43 PM
Yeah I remember having the chat. No i don't think I have seen it, does sound interesting though. Thank you and yeah she mean to much to me to s scrap her.. Whats plans have you got with the loon then?

Dan

Balley
04-12-11, 09:45 PM
Well I didn't get a lot done today. Should hopefully get the rear inner arch and maybe out arch completed next week though, that is if it don't snow any way, if it does it just means I will have to get a bit colder. Such is life lol

Balley
13-12-11, 08:38 PM
Did a bit more this Sunday. Only had a few hours spare mind...

Welded the sill/arch end in..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/378866_10150415079453775_718778774_8535409_1163297 474_n.jpg

And then a small piece around the damper mount,..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/385532_10150415079113775_718778774_8535407_9106641 03_n.jpg

Removed the rest of the underseal and Zinc primed. Still needs sealing and stone chiping.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/386114_10150415080573775_718778774_8535412_1538852 275_n.jpg

Any way then I moved on to the back panel. This is what I started with...

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/380009_10150415081293775_718778774_8535418_1768369 308_n.jpg

Cut some crap out!!!

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/381573_10150415081693775_718778774_8535423_3167831 77_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/388316_10150415082798775_718778774_8535433_2630366 47_n.jpg

I then welded a small bit back in and called it a day..

I used a nice piece of old back boiler from our house.. Recycle, The possibilities are Endless!!

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/380109_10150415058858775_718778774_8535353_1192786 134_n.jpg

In the Mean Time I sprayed my bonnet with Zinc Primer and rubbed it all down with 600 W/D

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/382613_10150415072858775_718778774_8535383_8278271 95_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/392055_10150415073773775_718778774_8535386_1685794 365_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/382591_10150415077063775_718778774_8535399_1762261 163_n.jpg

And I got the N/s wing ready for primer to.. No photo yet!!

Any way that is all for today kids.. Hope you enjoyed the Show!

Rickyb
13-12-11, 09:42 PM
just looked threw a fair few pages of this, and i must say youve got some good fab skills its looking awsome.

Balley
13-12-11, 09:46 PM
Thanks Rickyb.. I just want it to be strong and last :)

Balley
14-12-11, 09:00 PM
Well had another 42 minutes on her tonight,

Cracked on with my new tail gate which I got off Seno_v6...

Rubbed the lower half down and removed the rust best I could..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/383719_10150419133378775_718778774_8546782_2078968 093_n.jpg

Shed is do another clear out.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/385801_10150419135913775_718778774_8546786_7878930 _n.jpg

I've had enough for the night now.

Last nights work, and yes I do keep most of my Novas Parts in the house.. why the **** not aye...

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/379431_10150419135163775_718778774_8546785_1473083 485_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/385936_10150419139343775_718778774_8546789_9687801 44_n.jpg

Its ready for High build now. I will paint them the same time as I do the car..

That is all until the weekend, should have a few folk over to help Saturday, fingers crossed there will be another big update.

Dan

Balley
18-12-11, 07:07 PM
Well did a bit yesturday, I didn't do much though as it were cold.. lmao

Welded the back panel up,

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/394832_10150425172308775_718778774_8570822_1192692 017_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/407428_10150425176038775_718778774_8570839_1089152 622_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/377984_10150425176813775_718778774_8570842_9124317 55_n.jpg

And Cut the boot corner out, believe it or not it was a bit rotten.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/387311_10150425174703775_718778774_8570836_1475979 583_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/399748_10150425172648775_718778774_8570825_1004532 101_n.jpg

Never seen a nova go here before..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/397527_10150425174163775_718778774_8570833_1016465 992_n.jpg

Mean while Lewis came round a removed the front suspension..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/387781_10150425182243775_718778774_8570858_3769394 15_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/380800_10150425182523775_718778774_8570859_4993460 68_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/394027_10150425183333775_718778774_8570863_6496250 30_n.jpg

Cheers chap.

I also trimmed the back panel down.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390992_10150425184383775_718778774_8570869_3294630 44_n.jpg

And to end the day we removed the windscreen.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/395330_10150425186423775_718778774_8570888_1299053 617_n.jpg

any way will get some more done soon, over and out!

vx kev
18-12-11, 08:44 PM
Best thing that, trimming the dirt catcher bits on the back panel that obviously just leads to ROT :thumb:

Balley
18-12-11, 10:29 PM
Well I welded a bit up Kev and then thought, bollocks to it! Just like I did with my front wings and valance :)

vx kev
19-12-11, 12:24 PM
Well I welded a bit up Kev and then thought, bollocks to it! Just like I did with my front wings and valance :)

We should all know the traps by now eh so quite right, thinking about doing the same with mines to aid preservation ;)

Balley
19-12-11, 09:56 PM
Yeah you might as well Pal. I have done no end like that on mine. the front outriggers are all smoothed into the slash guard for example.

gary_126
22-12-11, 03:38 AM
progress is looking good! Wish i had the same motivation at the moment.

Balley
22-12-11, 04:07 PM
Cheers Gary, I have the odd hour here and there, its all the nice project threads on here that keep me going. :)

Balley
29-12-11, 09:37 PM
Update time.

Well first of all I made a plate for the boot corner.

Offered up.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/381163_10150445358448775_718778774_8661548_1209306 89_n.jpg

While I were there I noticed the towing eye only had a few spot welds. So thought I may aswell seem it :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/403169_10150445358788775_718778774_8661549_6055475 36_n.jpg

Then I welded the plate in, this is the underside.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/399664_10150445359038775_718778774_8661550_9168232 58_n.jpg

And from the top.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/386693_10150445359353775_718778774_8661551_5946835 24_n.jpg

Corner view.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/393518_10150445360233775_718778774_8661557_6385991 17_n.jpg

Ground it all down abit to :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/398047_10150445361378775_718778774_8661561_2110228 217_n.jpg

My new 'trimmed down back panel :D

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/394789_10150445361833775_718778774_8661562_1355999 790_n.jpg

Quick cover of primer.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/401380_10150445362198775_718778774_8661565_7117929 74_n.jpg

The other end of the panel were then welded up.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/375519_10150445364113775_718778774_8661567_2109392 348_n.jpg

I quite like the new shape...

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/406708_10150445364543775_718778774_8661569_2121357 318_n.jpg

So thats the back panel done :D.. on with the N/s/f cross member.

Cut the lower half of the leg out for two reasons. one because there was a small bit of rot and I wanted to be sure there were no more and the other being I want to tie in the cross member like I did the other side for strenght and to remove the silly water traps...

Balley
29-12-11, 09:38 PM
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/381325_10150445365053775_718778774_8661571_1793691 108_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/406668_10150445365583775_718778774_8661573_2474441 1_n.jpg

Just need to plate it up now :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/408178_10150445366453775_718778774_8661574_1356081 649_n.jpg

I also removed the servo and brake pipes.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/408410_10150445367798775_718778774_8661578_1214563 48_n.jpg

And this is how she is looking .. Nearly half way through the welding too so I am excited now.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/390053_10150445368938775_718778774_8661583_7806871 20_n.jpg

Anyway thats it for today folks :)

Balley
04-01-12, 08:08 PM
So Monday morning I started working on the ode Nova again,

Made the plate for the Chassis Leg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/377160_10150453143803775_718778774_8701225_3632930 75_n.jpg

Welded her on :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/388724_10150453144813775_718778774_8701234_1073648 578_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390813_10150453144383775_718778774_8701229_1359334 337_n.jpg

Had a little rot on the top of the Cross member so cut that out.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/381344_10150453145413775_718778774_8701241_1913746 438_n.jpg

New Piece welded on :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/408727_10150453146503775_718778774_8701247_2398805 5_n.jpg

Made a small strengthener for the bottom of the leg and welded it on.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/403929_10150453147468775_718778774_8701255_1129793 060_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/398121_10150453148298775_718778774_8701261_8209758 61_n.jpg

I then boxed the front in.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/386211_10150453149323775_718778774_8701270_1409343 729_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/402574_10150453150453775_718778774_8701278_3912554 33_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/387279_10150453153023775_718778774_8701294_5138374 3_n.jpg

And after a quick coat of paint to stop the rain getting in.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/381797_10150453154653775_718778774_8701306_1808541 247_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/391842_10150453155538775_718778774_8701313_6277043 57_n.jpg

Just need to make the other wing mount bit and the front will be then done. Next Job is to cut the turret out like i did the other side as I know its been welded before and it don't look that neat so I want to be sure its strong and do it again :)

christurboo
05-01-12, 12:40 AM
this must be one of the only threads on here that get updated every day fair play mate its getting there should be mint when done. stoped updating mine as no1 even looked lol

Balley
05-01-12, 09:21 AM
Thanks dude :)

Balley
05-01-12, 10:26 PM
Received a few more goodies for the turbo today. Should be making the manifold soon.. :)

Will add a picture or two this weekend :)

Dan

Balley
07-01-12, 05:59 PM
Well did a bit more today, had a couple of mates to help out so we got plenty done.

I cracked on with the N/S turret

Chopped all the suspected areas out.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/390413_10150463477123775_718778774_8740463_1779681 268_n.jpg

Mean while Rob removed the fuel Tank and rear beam.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/408112_10150463477818775_718778774_8740468_7236501 33_n.jpg

I bolted the brace on to steady the Job up a bit..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/383077_10150463478358775_718778774_8740473_1993204 455_n.jpg

First bit of welding, again 2mm plate

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/383313_10150463478923775_718778774_8740480_1646389 594_n.jpg

Second bit, chassis leg top only.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/393373_10150463479433775_718778774_8740483_6185809 98_n.jpg

The ream beam

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/406840_10150463480148775_718778774_8740490_2104888 091_n.jpg

So any way, we thought we would offer up the new turbo..

Old on top

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/396780_10150463480543775_718778774_8740494_2351888 75_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/390086_10150463481363775_718778774_8740502_1761667 123_n.jpg

And roughly where it will sit.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/383257_10150463481943775_718778774_8740507_9674254 6_n.jpg

I will need some kind of log manifold to be made.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/403734_10150463482753775_718778774_8740514_1832071 507_n.jpg

I then tied in the chassis leg and arch top. I want a smooth bay So I have done it like this for minimal filler.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/390857_10150463483403775_718778774_8740519_9092343 00_n.jpg

This piece is actually a nova rear seat base.. Recycle aye :) The possibility's are endless!!

Balley
07-01-12, 05:59 PM
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/388410_10150463484483775_718778774_8740526_3282346 21_n.jpg

Quick grind down and some primer to keep the wet out.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/401569_10150463484928775_718778774_8740530_1128580 855_n.jpg

Then on with the back of the turret

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/383738_10150463485388775_718778774_8740537_4494079 9_n.jpg

Poor old Ryan spent the day removing the underseal from the rear arch.. looks pretty good bless him..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/402072_10150463486278775_718778774_8740553_1260745 668_n.jpg

And then Rob removed the rest of the fuel lines and brake pipes so now the shell is bare underneath.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash2/166911_10150463486698775_718778774_8740559_4191074 13_n.jpg

I then had a go fitting a K-series manifold, lines up well and with some work I think I might be able to mount the t25 on it..

Will have to wait and see, any way here is a photo to show how good a fit it is.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/400825_10150463490173775_718778774_8740578_1932885 935_n.jpg

That's all for today any way folks...

Dan

Lewis.
07-01-12, 06:12 PM
looking good :) just the other sill and arch to do now then yeah?

I spot a slight problem here, I trust you've fixed it lol
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/408727_10150453146503775_718778774_8701247_2398805 5_n.jpg

Remember I want that lambda sensor back in one piece too :thumb:

Balley
07-01-12, 06:18 PM
No not yet but I will lol.

vx kev
07-01-12, 08:11 PM
Certainly going to town on this fella, good work :thumb:

Lewis.
07-01-12, 08:59 PM
i'd probably forget untill i painted it lol

Balley
07-01-12, 09:04 PM
Nahh I wont forget, turbo should fit nicely btw. If I give you the gasket could you sort out the flange please :)

Balley
07-01-12, 09:04 PM
Certainly going to town on this fella, good work :thumb:

Best way pal :)

Lewis.
07-01-12, 10:13 PM
good, that manifold looks pretty good tucked in there.

yeah no problem, I'll see if i can get hold of mark on monday.

I also want the cat part of that manifold back, seeing as I gave you it lol

Balley
07-01-12, 10:35 PM
You can have it, but you do no its a steel pre cat, well robs were any way. So worthless..

pikey1986
08-01-12, 01:14 PM
i wish i had your motivation lol

Lewis.
08-01-12, 01:17 PM
You can have it, but you do no its a steel pre cat, well robs were any way. So worthless..

is it steel? oh f*ck it then, not worth owt is it lol. chuck it


i wish i had your motivation lol

so do I! not touched mine for ages lol

pikey1986
08-01-12, 01:20 PM
i want mine done for national weekend but i also said that last year lol

Lewis.
08-01-12, 01:22 PM
I want mine done for PVS, anything before that is just a bonus lol but then I only have a weekends work to get it done. Now Mr Ball on the other hand... lol

pikey1986
08-01-12, 01:28 PM
ive only got about 5-6 days worth of work and it'd be finished

Lewis.
08-01-12, 05:27 PM
we both need to get on with it then lol Dan will still finish his before me though lol

Balley
08-01-12, 11:45 PM
I want mine done for PVS, anything before that is just a bonus lol but then I only have a weekends work to get it done. Now Mr Ball on the other hand... lol

I want to Like this :P

Balley
14-01-12, 06:06 PM
As it is Saturday I did a bit more to the ode Nova..

Cracked on with the N/S Turret.

Made a plate up and welded it in at the back between the turret and loom hole.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/394263_10150477259943775_718778774_8787215_4432004 12_n.jpg

This is a close up of the engine side, where the Servo would be

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/404473_10150477261158775_718778774_8787221_1929760 570_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/386486_10150477262133775_718778774_8787224_2066652 819_n.jpg

I then cracked on making the inner of the outer bit.

Seemed and Plugged.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/396763_10150477262893775_718778774_8787226_6147551 98_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/378953_10150477263888775_718778774_8787228_1321005 661_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/378604_10150477264283775_718778774_8787230_1951334 839_n.jpg

A quick coat of paint to cover her up.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/406549_10150477264958775_718778774_8787231_1463252 655_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/395687_10150477265853775_718778774_8787236_1686200 185_n.jpg

Once the welding is all done I think I may blast the hole bay then just prime it all at once. Would make life easier.

Also removed the Passenger Door.

That is all for today though.. it were to cold. :(

vx kev
14-01-12, 06:35 PM
Aye your definately well practised in the art of welding mate, i had my 1st attempt today on the GTE Reshell and its certainly not as easy as it looks :eek:

Keep up the good work :thumb:

Balley
14-01-12, 06:54 PM
Aye your definately well practised in the art of welding mate, i had my 1st attempt today on the GTE Reshell and its certainly not as easy as it looks :eek:

Keep up the good work :thumb:

Thank you sir, I am only self taught but I have had a bit of practice over the last 7-8 years,

You'll get the hang of it soon enough. :)

vx kev
14-01-12, 06:59 PM
Thank you sir, I am only self taught but I have had a bit of practice over the last 7-8 years,

You'll get the hang of it soon enough. :)

Hope so, just when i think im doing ok it goes and snotters big style. Flat surfaces are by far the easiest, manage to make that look not to bad lol

Balley
14-01-12, 07:03 PM
Lol, I have a few tips in welding car, as they are so different to proper metal lol. Pm me if you like

vx kev
14-01-12, 07:04 PM
Lol, I have a few tips in welding car, as they are so different to proper metal lol. Pm me if you like

:thumb:

Your inbox is full :(

Balley
14-01-12, 07:22 PM
Its not now

Balley
29-01-12, 07:49 PM
Well I braved the cold yet again, Finish my front strut/torret/ inner wing..

Basically made some spacers to move reinforce the torret mount or what ever you want to call it.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/421632_10150507343708775_718778774_8877528_1871167 805_n.jpg

Then I made this to go on top, exactly the same as the other side.. should be very strong indeed :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/421012_10150507344423775_718778774_8877530_8532735 42_n.jpg

From above..

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/416914_10150507345133775_718778774_8877531_6264941 6_n.jpg

I then wired wheeled the rest of the underseal and brush painted the inner arch with Zinc primer, once it were dry I went round the edges with etch primer. They will all be seemed sealer and spray primed, stonechiped, then gloss painted with 10l 2k once eventually :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/404945_10150507345568775_718778774_8877532_2160048 73_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/405335_10150507352683775_718778774_8877536_2092564 473_n.jpg

I cracked on making the wing support like the other side then drilled all the new holes to mount it :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/427025_10150507353948775_718778774_8877541_4023518 72_n.jpg

and the wing fitted...

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/405838_10150507353523775_718778774_8877539_2098857 508_n.jpg

As the cross member was now finished I decided to drill the holes for the rad and tie bar mount, then I gave it a good wire wheel and primer. The Inter-cooler mount do need moving though, but that is a job for when I can actually fit the bumper etc.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/399966_10150507354468775_718778774_8877542_2146181 159_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/407392_10150507355838775_718778774_8877544_6575106 02_n.jpg

And How I left it. Definitely getting there now :), just front chassis legs, sill and both arches to do :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/430544_10150507356198775_718778774_8877547_1739488 533_n.jpg

vx kev
29-01-12, 08:12 PM
Shes definately coming along mate, although you might need another engine to pull all that metal you putting into it lol

Balley
29-01-12, 09:11 PM
I think you would be surprised how heavy the rust is I have removed. I will weigh the car when its done, can't see it being much heavier tbh. But I don't really mind as long it is strong :)

vx kev
30-01-12, 11:42 AM
I think you would be surprised how heavy the rust is I have removed. I will weigh the car when its done, can't see it being much heavier tbh. But I don't really mind as long it is strong :)

Yup, well i think it will be strong enough anyway :thumb:

Balley
30-01-12, 03:22 PM
Bloody hope so Kev :)

honie5
30-01-12, 04:05 PM
Fair play dan keep cracking on lad will soon be summer so pull your finger out lol looking good though lad!

Balley
30-01-12, 06:25 PM
Cheers Dan, still waiting on your support though :P

Lewis.
30-01-12, 07:02 PM
spot on mate :) that front cross member looks great

Balley
30-01-12, 07:06 PM
spot on mate :) that front cross member looks great

Thank you, should see 400bhp any way, :)

Lewis.
30-01-12, 07:10 PM
easilly lol will last a good bit longer than GM's rubbish attempt too. Time team will dig up that front end in 5000 years and marvel over it lol

Balley
30-01-12, 07:15 PM
Yeah Tony will go, now here is a lovely example of a patched ups 80s rot box, known to some as a Vauxhall Nova, clearly it has been extensively repaired as there are only remains of the patches left! lmao

Lewis.
30-01-12, 07:38 PM
Yeah Tony will go, now here is a lovely example of a patched ups 80s rot box, known to some as a Vauxhall Nova, clearly it has been extensively repaired as there are only remains of the patches left! lmao

http://sashayshantay.files.wordpress.com/2011/11/facebooklikebutton.png

honie5
30-01-12, 08:58 PM
Haha don't worry my games are settling down now so will have a bit more time at home instead of the other end of the back and beyond lol so will be able to come and help lad!

Balley
30-01-12, 09:28 PM
Haha don't worry my games are settling down now so will have a bit more time at home instead of the other end of the back and beyond lol so will be able to come and help lad!

Good man, :)

Rickyb
31-01-12, 05:32 PM
some hard graft gone into this +rep to you matey ive not got half as much as youve done and im already fed up with mine lmao.

Rickyb
31-01-12, 05:32 PM
ooops must spread the rep so i owe you.

Balley
31-01-12, 06:45 PM
some hard graft gone into this +rep to you matey ive not got half as much as youve done and im already fed up with mine lmao.

Cheers pal, TBH I am only doing as there to rare, and it means to much to me!

If she were a Corsa I would of scraped it years ago :)

Lewis.
31-01-12, 07:01 PM
if it were a petrol nova you'd have scrapped it ages ago lol

Balley
31-01-12, 07:25 PM
if it were a petrol nova you'd have scrapped it ages ago lol

I am to tight though :)

Lewis.
31-01-12, 07:41 PM
Correct. I've known that for years lol

Balley
05-02-12, 04:38 PM
Well haven't done alot this weekend, its to damn cold and wet for welding.

Made this on Friday though, does the job :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/423305_10150525590758775_718778774_8926153_8324139 38_n.jpg

and I made a start on the rims today, got one all rubbed down and primered ready for the top coat.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/419520_10150525591033775_718778774_8926154_1579584 052_n.jpg

That is it am afraid, should hopefully get the wheels all done this week. Well at least in colour then I can Lacquer at my own pleasure.

Dan

Lewis.
05-02-12, 05:33 PM
flange looks good dude. Did you chain drill and file or get the plasma out?

I hactually touched my nova yesterday! most progress in months you'll agree lol

Balley
05-02-12, 06:07 PM
I plasma cutted it, then tidied it up with the milling machine.

Oooo, what did you do to it?

Balley
05-02-12, 06:08 PM
Cheers, I plasma cut it then tidied it up with the mill.

Ohhhh, what did you do to it?

Lewis.
05-02-12, 07:24 PM
spot on.

oh no, when I say I touched it, I don't mean I worked on it, I mean I actually just touched it (like jacko) lol

Balley
05-02-12, 07:30 PM
Ohh. major disappointment that. lol

Lewis.
05-02-12, 07:32 PM
story of my life

Dervy
06-02-12, 01:35 PM
that flange looks good dan, might have to get you to make one up for me :)

Balley
06-02-12, 07:21 PM
Well let me know Sam and I will get one sorted for you :)

Balley
08-02-12, 07:26 PM
Just finished a wheel, needs some lacquer though.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/423234_10150533385328775_718778774_8945820_8034652 03_n.jpg

Dervy
08-02-12, 09:09 PM
that my friend looks bloody awesome, much better then white

honie5
08-02-12, 09:37 PM
That looks class lad very nice going to look good when it's finished lad!

Lewis.
08-02-12, 10:01 PM
seeeeeeeexxxxxxxxxxxxxxxxxx weeeeeeeeeeeeeeeeeeeeeeeeeeeeee :D

Balley
08-02-12, 10:52 PM
that my friend looks bloody awesome, much better then white

Thanks, they have come out well I think, and look fairly standard which is what I like :)

Balley
08-02-12, 10:52 PM
seeeeeeeexxxxxxxxxxxxxxxxxx weeeeeeeeeeeeeeeeeeeeeeeeeeeeee :D



That looks class lad very nice going to look good when it's finished lad!

Cheers dudes

Connor
09-02-12, 02:49 AM
Yes Dan, that wheel looks the dogs nuts! Top work sir

Balley
09-02-12, 12:40 PM
Yes Dan, that wheel looks the dogs nuts! Top work sir

thank you mate.

Lewis.
11-02-12, 10:03 PM
what you done today then?

Balley
12-02-12, 12:05 PM
I was at work until 2 then I got home and finished another rim. That's all tbh.

Lewis.
12-02-12, 01:06 PM
been rimming then? :p lol

Old man Jimbo
12-02-12, 06:43 PM
been rimming then? :p lol


Snigger...

Balley
12-02-12, 08:00 PM
Yes I have Lewis, Yes I have :)

Lewis.
12-02-12, 09:57 PM
lol

Balley
18-02-12, 03:36 PM
Well today was turbo time :P...

I decided to modify the original manifold to fit the T25, This is how I did it.

Cut the original flange off.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/425187_10150557105348775_445587127_n.jpg

Welded the studs onto the new Flange.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/402008_10150557105683775_718778774_9009706_5800760 6_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/423236_10150557106503775_718778774_9009716_3617123 10_n.jpg

I recessed the manifold to fit the new flange flush.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/419936_10150557107738775_718778774_9009729_1762713 530_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/419119_10150557108463775_718778774_9009735_3363160 62_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/421561_10150557109018775_718778774_9009739_8326551 62_n.jpg

A couple of tacks to make sure everything fits...
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/401373_10150557109328775_718778774_9009742_4759923 0_n.jpg

and then a full on seam weld.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/427694_10150557109883775_718778774_9009744_2141894 313_n.jpg

Turbo is on boys.
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/427250_10150557110258775_718778774_9009745_1664074 073_n.jpg

Quick picture with the rad in
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/398579_10150557111758775_718778774_9009752_4581192 7_n.jpg

Balley
18-02-12, 03:40 PM
I then cracked on with the Zaust!!

I couldn't go make a down pipe so instead I made an up pipe :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/423129_10150557112263775_718778774_9009755_1142606 158_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/420871_10150557112908775_718778774_9009757_8276354 5_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/422584_10150557113378775_718778774_9009758_1931106 497_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/420007_10150557113648775_718778774_9009761_1057623 586_n.jpg

Clearance :/
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/405397_10150557114023775_718778774_9009762_1754476 73_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/429863_10150557114603775_718778774_9009765_2120507 968_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/419426_10150557115118775_718778774_9009766_1210784 453_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/430410_10150557116118775_718778774_9009770_1065137 009_n.jpg

Balley
18-02-12, 03:47 PM
https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/418714_10150557116528775_718778774_9009773_1915592 42_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/420818_10150557117333775_718778774_9009775_1854058 18_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/430842_10150557120618775_718778774_9009778_1318339 428_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/421377_10150557121078775_718778774_9009780_9109070 66_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/397158_10150557121728775_718778774_9009781_1912646 40_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/422808_10150557123308775_718778774_9009783_1068907 208_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/430162_10150557123933775_718778774_9009784_5163707 11_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/419517_10150557124193775_718778774_9009786_1100593 980_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/425942_10150557124673775_718778774_9009787_3267673 95_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/407203_10150557308383775_718778774_9010417_9415325 99_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/404239_10150557310618775_718778774_9010422_2219937 04_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/424444_10150557422403775_718778774_9010647_2006620 508_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/423202_10150557422843775_718778774_9010649_1259122 952_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/422188_10150557423373775_718778774_9010653_1703675 737_n.jpg

Best thing is the hole pipe system will come off with out removing anything other than the radiator.

I need to make the intercooler pipe now and put a flange on the down pipe to mate up with my ashley. Other than that jobs a good un :)

Old man Jimbo
19-02-12, 07:13 AM
That's ****ing mint fab work....

scott.parker
19-02-12, 10:26 AM
Very interesting Dan, didn't know you were going for a bigger turbo etc, just wandering though how much heat will be dissipated back onto the turbo and rad with it going over the top like that?

Scott

Iain
19-02-12, 11:03 AM
Nice work, what's the deal with welding to cast metal though is it more likely to crack?

Balley
19-02-12, 11:09 AM
That's ****ing mint fab work....

Thank you Sir

Balley
19-02-12, 11:10 AM
Very interesting Dan, didn't know you were going for a bigger turbo etc, just wandering though how much heat will be dissipated back onto the turbo and rad with it going over the top like that?

Scott

I intend to heat wrap it and make some heat sheilds. :)

Balley
19-02-12, 11:13 AM
Nice work, what's the deal with welding to cast metal though is it more likely to crack?

Cheers Iain, Basically I did a test first by welding a 25mm by 10mm stud to the back on the manifold. Then I tried braking it, resulted in a bent stud! So I would say this will hold :)

Connor
19-02-12, 11:15 AM
Wow you have been busy, awesome fab/engineering going on here.
Is the reason for the boostpipes having to go that way because of the started being in the waY?

Balley
19-02-12, 12:11 PM
Thanks pal, Its the exhaust pipe connor.

Lewis.
19-02-12, 09:52 PM
looks so pikey, but also great at the same time. well done matey :)

Connor
19-02-12, 10:49 PM
Thats what i meant lol

Dervy
20-02-12, 12:46 AM
Cheers Iain, Basically I did a test first by welding a 25mm by 10mm stud to the back on the manifold. Then I tried braking it, resulted in a bent stud! So I would say this will hold :)

welding cast is fine so long as you get it really hot, you need a welder with a decent amount of power, dans welds look really good, plenty of heat there.

Balley
20-02-12, 02:24 PM
welding cast is fine so long as you get it really hot, you need a welder with a decent amount of power, dans welds look really good, plenty of heat there.

Cheers Pal, as you say!

Balley
25-02-12, 04:43 PM
Today I continued the project, first off all I finished off the down/up pipe.

Welded this onto the end so it now lines up with my ashley system.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/432295_10150572139848775_718778774_9058874_3931157 98_n.jpg

I also welded some M8 Nuts onto it so I could fit a heat shield.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/420731_10150572141148775_718778774_9058899_1416557 697_n.jpg

Then disaster struck and I ran out of welding wire.....

This put an end to the welding for today :(

My friend Ryan made him self useful and DA'd the back panel then primed both the back panel and N/S inner arch.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/427673_10150572141948775_718778774_9058915_1594307 955_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/431590_10150572143033775_718778774_9058931_8984116 38_n.jpg


Top job, any way then me and rob removed the engine, useing a...... mini digger. Lewis should have a video of this.

Basically dropped the shell on the floor and then removed the engine and lifted the shell back up.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/407307_10150572143753775_718778774_9058939_1837186 134_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/420802_10150572144268775_718778774_9058942_1998228 66_n.jpg

Engine out and rack off. Next step is to stitch the bay at the back, then prime and fill.. joys!!

vx kev
25-02-12, 06:54 PM
More Nice work Dan! :thumb:
Ment to ask this before and have probably missed it in your project thread but whats the deal with your inlet there, is that from a different car/engine or something as mines has the airbox sitting up top???

Balley
25-02-12, 07:11 PM
Thanks kev, the manifold is the standard 1500 one which has been cut down.

Lewis.
25-02-12, 09:43 PM
good to see it out :thumb:

and here's the vid, you pikey f*cker! lol you look well scared when john jerks the bucket towards you lol


http://s658.photobucket.com/albums/uu307/hay_lewis_68/?action=view¤t=digger.mp4

Balley
26-02-12, 10:18 PM
Worked well though :P

Balley
27-02-12, 09:09 PM
Pulled my finger out tonight and rubbed down two more wheels, they're in front of the fire now drying as I used Wet and dry. Will prime them tomorrow, and hopefully have them painted by the end of the week. Then Lacquer all four next week hopefully!!

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/430060_10150576062388775_718778774_9077413_9288989 96_n.jpg

Lewis.
27-02-12, 09:19 PM
who has more car bits in their house now then mate? you must be catching me up! lol

Balley
27-02-12, 09:21 PM
I am scared my ceiling will collapse :P

Lewis.
27-02-12, 09:33 PM
so long as you're not sat in the living room you'll be fine lol and this is why I have my car parts spread through the entire house to even out the load lol

Balley
27-02-12, 09:38 PM
Now I would but Mother would be to pleased tbh. She is moaning because I have three wheels in the living room... hardly bad is it :P

honie5
27-02-12, 09:55 PM
Now that's when you know things are out of control when the nova starts taking over the house lol good to see your still cracking on lad!

Balley
27-02-12, 09:58 PM
It is all under control pal,.. you know me though! I have Nova on my mind!!!

Nobby
27-02-12, 10:21 PM
wheels look ace pal

Balley
27-02-12, 10:23 PM
Cheers Nobby, I do like the standard sleeper look, can't wait to get the car finished now :)

Lewis.
27-02-12, 10:27 PM
Now I would but Mother would be to pleased tbh. She is moaning because I have three wheels in the living room... hardly bad is it :P

She's a woman. simple as that lol Lorna was not a fan of the bumpers and wings in the dining room lol

Balley
27-02-12, 10:28 PM
Just remind her who's the Boss Lewis :P

scott.parker
27-02-12, 10:29 PM
Dan what colors and paints are you using on the wheels, i was about to do thread asking for the oem paints for SR steelies, as is it a metallic like mistral grey and metallic silver lips?

Scott

Lewis.
27-02-12, 10:31 PM
She knows. she's currently making me a sammich lol

Balley
27-02-12, 10:33 PM
Good! So she bloody should be. and if she isn't then she should be sucking your... well you know what I mean!

Lewis.
27-02-12, 10:35 PM
As I type mate lol

scott.parker
27-02-12, 10:36 PM
Dan what colors and paints are you using on the wheels, i was about to do thread asking for the oem paints for SR steelies, as is it a metallic like mistral grey and metallic silver lips?

Scott

??? lol

Lewis.
27-02-12, 10:40 PM
he's blind scott lol

Balley
27-02-12, 10:43 PM
Sorry, Scott I used Vauxhall Moonland grey, and then Halfords silver as its cheaper. The colour is lighter but looks the part still.

Balley
28-02-12, 09:51 PM
The last two have now been primed :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/420287_10150577841233775_718778774_9084280_1635918 749_n.jpg

Lewis.
28-02-12, 10:28 PM
nice. what center caps are you using? flat pentagon ones or raised round ones? can't remember lol

Balley
29-02-12, 04:53 PM
I had half a day off today so I stitched the bay,

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/429211_10150579081608775_718778774_9088094_3197217 88_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/426878_10150579082023775_718778774_9088096_1311850 226_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/421123_10150579082653775_718778774_9088098_2436661 56_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/423781_10150579083003775_718778774_9088099_3176260 9_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/420847_10150579083508775_718778774_9088101_8805362 23_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/426311_10150579084853775_718778774_9088103_1107622 916_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/420828_10150579085883775_718778774_9088107_1698390 401_n.jpg

I then ran out of Gas...

Balley
29-02-12, 04:58 PM
But its all good as Lewis saved the day and gave me this :)

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/423295_10150579087083775_718778774_9088110_1651160 048_n.jpg

So I welded some more

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/421041_10150579087783775_718778774_9088113_1256526 051_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/419671_10150579088533775_718778774_9088119_4135033 81_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/421017_10150579089693775_718778774_9088128_1197189 354_n.jpg

bay done, I moved onto the intercooler mounts. This is how it used to look, but I wanted it flipping so it was lower.

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/423103_10150579090828775_718778774_9088137_1203490 666_n.jpg

New mounts

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/419128_10150579092208775_718778774_9088147_5780044 55_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/428087_10150579092608775_718778774_9088149_1637869 807_n.jpg

Looks pretty good I think

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/420546_10150579094038775_718778774_9088150_1890077 480_n.jpg

https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/419084_10150579096448775_718778774_9088157_1113170 718_n.jpg

Thats all for today any way :)

Benn
29-02-12, 05:57 PM
Nice welding.