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prs
11-03-16, 11:23 PM
yes, another Dutch nova project lol


first my nova history:


back in 2009 I build my first sleeper nova mk1. c20xe, f18cr, kw suspension ect. had to sell it because of buying a c20let for my astra mk3 gsi :)


http://myalbum.com/photo/eQQv5QOQqlfM/720.jpg


so I build my Astra c20let and drove it as a daily for about 1,5 years and then came across another (red) mk1 nova. the plan was to build a budget daily race car in in a few months because the c20let was quite expensive to drive :(. finally it took 4 years and a lot more money than planned to build the nova lol. replaced both rear quarters and grinded everything out of it! the goal was sub 700kg with an xe in it :d.
before it even had a test drive, It had been painted it 4 different colours lol


1st colour: ral 7016
http://myalbum.com/photo/1JxnLwEI5EuN/1k0.jpg
2nd colour was high gloss ral 9010
3th colour:satin ral 9010
http://myalbum.com/photo/45TGiAZPhMev/1k0.jpg

4th colour: flat black
http://www.mijnalbum.nl/Foto800-T4PYF8NH.jpg



finally took it for a test drive for about 15 km's and took it back apart! xe nova's just aren't fast enough lol

http://myalbum.com/photo/NDY3BK8mFCj4/1k0.jpg

prs
11-03-16, 11:51 PM
so this leaves us in 2014..

the guy who bought my first nova had spent some serious money on my old project and turned it into a serious trackcar.
https://www.youtube.com/watch?v=4p7aDPOag70
https://www.youtube.com/watch?v=FMxtmBy6Ae8



he than decided to sell everything. so I went over to buy me a cae racing cable shifter to put in my astra mk3 :)



http://www.mijnalbum.nl/Foto800-GPWXVD7Q.jpg


so I went to pick up my cae shifter, saw my old nova again and thought it would be a shame if it would go to autograss or something like that :cry:


so, time to brake the piggy bank :d

http://www.mijnalbum.nl/Foto800-BNIS7FHE.jpg

so it's a nice shell with new oem rear quarter panels ect., but got some decent parts with it;)

Intrax 1k2 front coilover with 40mm stuts, custom made.
BMW camberplates on front
front shocktower cut and moved back for some extra caster and then cut and raised for some shocktravel
Gaz coilovers on the rear, adjusted damping by Madeno racing.
front suspension with uniballs.
Quaife steering rack
Polyfibre hood and trunk
custom made cage
alu rad
63mm exhaust

prs
12-03-16, 12:04 AM
put the shell inside and left it for a while..



http://myalbum.com/photo/9hrmNYdldpVd/1k0.jpg

time for pics of the cool parts :cool:

intrax shocks
http://myalbum.com/photo/6FthcX6MPSAa/720.jpg

front
http://myalbum.com/photo/ed4oqfJaZLdd/720.jpg


front suspension

http://myalbum.com/photo/pi0DbXlGlB3e/720.jpg

prs
12-03-16, 12:11 AM
so, on to 2015.. this is the time I decided to go all out :d

so, here we go:

race technology dash 2
http://www.mijnalbum.nl/Foto1k0-GZZ8ZD4Q.jpg







race technology dl1 datalogger in a custom made panel

http://www.mijnalbum.nl/Foto1k0-SM3JCWHH.jpg


still trial fitting :)


http://www.mijnalbum.nl/Foto1k0-XSVJAEEQ.jpg

prs
12-03-16, 12:20 AM
bought a qsp quick release. unfortunately it had some play :roll:





http://www.mijnalbum.nl/Foto1k0-OPQENX4C.jpg

then decided to spend some more money and bought An original 2015 model sparco quick release


http://myalbum.com/photo/r8qicpRKDPnH/360.jpg


got it, installed it and found out it also had some play :mad::mad::cry::mad:
got a recall from sparco because of a manufacturing fault, mentioned that mine had some play and send it back to sparco. got it back last week and there's still play on the shaft :mad: . should have gone with the lifeline quick release, as they are the same price :roll:

prs
12-03-16, 12:30 AM
carbon fibre FTW :wisewood:






http://www.mijnalbum.nl/Foto1k0-ZAKVJA3X.jpghttp://www.mijnalbum.nl/Foto1k0-DSICMPDU.jpghttp://www.mijnalbum.nl/Foto720-TX3F4VTW.jpghttp://www.mijnalbum.nl/Foto1k0-R78NQBNB.jpg



f*cking rollcage lol
http://www.mijnalbum.nl/Foto1k0-BTSSMUIU.jpg


lws quality :( this panel is 3! inches to long lol

http://www.mijnalbum.nl/Foto1k0-4U4JJXH6.jpg

prs
12-03-16, 12:34 AM
found an article here on fitting poly windows, so ordered some rubber for my windows




http://img.photobucket.com/albums/v287/Bottlethroddy/DSC00234-2.jpg


http://www.mijnalbum.nl/Foto1k0-4E4YDYI7.jpghttp://www.mijnalbum.nl/Foto1k0-RXTYJSMS.jpg

prs
12-03-16, 12:40 AM
metal fabbing :)




http://www.mijnalbum.nl/Foto1k0-37ZAQ8TH.jpg





http://www.mijnalbum.nl/Foto1k0-37M6EUVU.jpg

prs
12-03-16, 12:46 AM
intercooler stuff :thumb:


http://www.mijnalbum.nl/Foto-NAEVTGMT.jpghttp://www.mijnalbum.nl/Foto-7ZX33E3Y.jpghttp://www.mijnalbum.nl/Foto-NJKKWLT3.jpg


cutting the front bumper

http://www.mijnalbum.nl/Foto1k0-7CSC4CQM.jpg



:gay:

http://www.mijnalbum.nl/Foto1k0-ULOUP74Y.jpg

prs
12-03-16, 01:00 AM
bought some oz wheels


http://www.mijnalbum.nl/Foto1k0-MKTUTDIV.jpg

trial fitted them to find out I had massive room on the back off the wheels..
the plan was to fit my 288mm brakes, so trial fitted them to find out that there was still an massive amount of room between the rim and the caliper.. so bigger is better right? time to trial fitted my Porsche(brembo) calipers off my astra.
http://www.mijnalbum.nl/Foto1k0-SD8FVRHQ.jpg

it looked nice, but an 300mm brake disk with a 4 piston caliper would never fit behind a 15'' wheel, right?



http://www.mijnalbum.nl/Foto1k0-RL8FOLAI.jpg


:wall: with some tweaking, it does fit.. :wtf:

4 pots on front it is then

prs
12-03-16, 01:09 AM
time for some wheel colours

white
http://myalbum.com/photo/wN4iyncr5u6V/540.jpg

grey
http://myalbum.com/photo/W8ZphjoKEpRA/360.jpg

ral 7015(same as interior)

http://myalbum.com/photo/tZzDNiB1yvir/360.jpg

dark grey(rear wheel)



http://myalbum.com/photo/7c1FexvWbga3/540.jpg



:confused:

totalnova
12-03-16, 10:38 AM
What servo are you using with the Porsche calipers?

Also what's with the five door front wings?

MARTIN KELSON
12-03-16, 01:34 PM
Do like those CAE shifters.
would fancy one if weren't so dam expensive over here.

prs
13-03-16, 10:28 PM
What servo are you using with the Porsche calipers?

Also what's with the five door front wings?

servo?:confused:

http://myalbum.com/photo/D0qGUZqgQntL/540.jpg
;)


5door front wings= more tire space


@martin, those CAE shifters are just as expensive over here, luckily I got a second hand one :)

MARTIN KELSON
14-03-16, 07:33 PM
If you ever see another second hand one make sure you PM me!!
i look every so often & never seen one as yet over here.

Went to a VW show Saturday evening in Telford & was a few cars there with them on, look awesome.
Few years ago I would of just ordered one, damn mortgage now!!

Benn
15-03-16, 02:48 PM
THat looks great, love that. Bars on the front end for the rad/cooler and very nice. Liking the lower arm set up bits too. Nice brace under there too.

Caliper and wheels look great together.

_Jake
18-03-16, 05:27 PM
very nice, mine and yours share some similar ideas.

prs
19-03-16, 07:08 PM
very nice, mine and yours share some similar ideas.

I've noticed that ;)



a lowered nova with stock fuel tank leaves not much room for a decent exhaust. so I removed the original fuel tank and bought a atl 30liters fuel cell.

http://www.mijnalbum.nl/Foto-EMOTM7DW.jpg

L33 LEG
19-03-16, 07:20 PM
Absolutely love this! Very nice work. Didn't even notice the front wings at first but surprisingly they look good and serve a purpose.

Stunning nova!

prs
15-04-16, 10:31 PM
ordered a lower ball joint kit at hockly
http://myalbum.com/photo/vdj4tApGUoUm/540.jpg


and off course it doesn't fit, gonna have the centre pin machine down and ad an smaller nut
http://myalbum.com/photo/pBlQHelF65gk/720.jpg

found an cheap rear axle with disk conversion. planning on making another axle in the future, this will do for now :)
http://myalbum.com/photo/jsOK7uVydl7e/360.jpg

prs
15-04-16, 10:53 PM
my quick release is back to Sparco, again! it just had a ''little'' play on the shaft lol


https://www.youtube.com/watch?v=S6EOD7Ah7cU


every part I order is just incorrect, broken or doesn't fit lol

House
16-04-16, 10:42 AM
I like this!!

I need a 40mm spacer now that I've moved my seat back for the pedal box, so I looked at this Sparco quick release but I think I will go with the Lifeline, well I'll fit a spacer first and then fit a lifeline if I like the steering wheel position.

prs
16-04-16, 11:27 AM
thnx:thumb: if you want to buy an life line quick release, take a look here:

http://www.rallyshop.it/index.php?main_page=index&cPath=30_398_401&sort=4a&page=3

House
16-04-16, 10:32 PM
thnx:thumb: if you want to buy an life line quick release, take a look here:

http://www.rallyshop.it/index.php?main_page=index&cPath=30_398_401&sort=4a&page=3

That's cheap. I'll look into it!!

BRoadGhost
17-04-16, 03:58 PM
That's because they're the same as the ones on ebay for £23

prs
17-04-16, 06:33 PM
That's because they're the same as the ones on ebay for £23

show me where you're statement is based on, you know it's b/s ;)

BRoadGhost
19-04-16, 12:14 PM
Sorry you're right it is BS

http://www.rallyshop.it/images/volanti/015R98TU.jpg

Is the same product as:-

http://www.ebay.co.uk/itm/Car-Black-Steering-Wheel-Quick-Release-Hub-Adapter-Racing-Snap-Off-Boss-Kit-/262310660039

And these can be had for £14 not £23

MY MISTAKE

8valve-craig
19-04-16, 12:34 PM
I think what WideGhost means is that they look the same, which they will. That's sort of what happens when a genuine item is given to a Chinese machine shop for copying.

I can't tell the difference in quality or material spec just from those pics. I would wage on only one of them snapping in an accident though.

House
19-04-16, 06:16 PM
I'll be buying the lifeline one!!

The cheap ones are cheap for a reason, they're shit!!!

They may look the same but the are completely different. There's a reason rally teams use £200 lifeline ones and not £14 sparco ones!!!!

BRoadGhost
19-04-16, 09:53 PM
Point being 230 euros for a quick release with play in it says it all.

Spend your money on whatever you want, but I promise you they're made from exactly the same materials constructed in exactly the same way.

As i've said before HEAVEN FORBID SOMETHING BREAKS IN AN ACCIDENT.

8valve-craig
20-04-16, 06:48 AM
Heaven forbid a cheap part breaks and causes the accident.

Lifeline ones arent great anyway House, mine has some play too. A little grease on the splines sorts it but not ideal. I still trust it not to break mid bend though.

House
20-04-16, 08:52 PM
Heaven forbid a cheap part breaks and causes the accident.

Lifeline ones arent great anyway House, mine has some play too. A little grease on the splines sorts it but not ideal. I still trust it not to break mid bend though.

Hmmmmm I can achieve what I want with a 40mm solid spacer, tempted to do that for now. When I've run out of things to spend money on i'll look into these again!!

Surely the F1 ones don't have any play in them?! it must be achievable?!?

prs
01-05-16, 09:18 PM
more goodies :)

solid steeringrack mounts
http://myalbum.com/photo/5iIsmRSS9vEF/540.jpg

finaly got my girling cylinders from hockly
http://myalbum.com/photo/HNir2oMSIEch/540.jpg

16 wheel studs and nuts from hockly
http://myalbum.com/photo/WsGMgXlg4uAx/540.jpg

tb16v
12-05-16, 12:29 PM
loving this. iv just bought a cae shifter for mine with ll the cables and turret, awesome piece of kit. How was yours mounting to the gearbox end cables wise? my bracket looks a tad bit to fit in at first glance

prs
31-07-16, 11:25 PM
*update time

I Always wanted an straight cut gearbox so been looking for een 2nd hand quaife sccr box for some time and didn't find one with the ratio's i wanted, so decided to save up for an new one :thumb:. Montgomery motorsport came with some real good prices on the sccr box so couldn't resist asking the price on an 5sp dogbox. They came with an price that was 2GBP under my budget, so dogbox it is then lol.

In the meanwhile it took them like 2 months to reply to 4 e-mails:confused:. Got tired of waiting (when spending 3K+ I expect some service :roll:) so, spend the extra money and just ordered an Quaife 5speed dogbox with an local shop :thumb:. Should be in by the end of august :cheers:




http://www.dutchpowertrading.nl/afbeeldingen/productfotos/QKE6C_resize_1.jpg

Mxcrazy
01-08-16, 10:21 AM
*update time

I Always wanted an straight cut gearbox so been looking for een 2nd hand quaife sccr box for some time and didn't find one with the ratio's i wanted, so decided to save up for an new one :thumb:. Montgomery motorsport came with some real good prices on the sccr box so couldn't resist asking the price on an 5sp dogbox. They came with an price that was 2GBP under my budget, so dogbox it is then lol.

In the meanwhile it took them like 2 months to reply to 4 e-mails:confused:. Got tired of waiting (when spending 3K+ I expect some service :roll:) so, spend the extra money and just ordered an Quaife 5speed dogbox with an local shop :thumb:. Should be in by the end of august :cheers:




http://www.dutchpowertrading.nl/afbeeldingen/productfotos/QKE6C_resize_1.jpg
Good work! You got the Quaife turret, and gear lever too?

BRoadGhost
04-08-16, 04:21 PM
Cor yeah what's the FD?

prs
04-08-16, 08:21 PM
Good work! You got the Quaife turret, and gear lever too?

no, got a CAE shifter



Cor yeah what's the FD?

2.910
1.688
1.389
1.200
1.045
FD 3.19

8valve-craig
05-08-16, 07:47 AM
Do Quaife do a 3.9? Thought they started at 4.2. I have 3.9 in mine but had to go helical from an old Cavalier 4x4 I think.

BRoadGhost
05-08-16, 09:26 AM
5 speed syncro starts at 4.2 SC CW pinion, but dog go all the way back to 3.2; I'm chasing revs on a 4.85!

prs
05-08-16, 12:39 PM
This dutch guy sells straight cut final drives for stock f16/20 starting from 3.94 FD. https://m.facebook.com/story.php?story_fbid=976982575719102&id=432871110130254&__tn__=%2As

The quaife dogbox sets start from 3.19 FD, one of the reasons i've gone with the dogbox over the sccr set.

prs
22-08-16, 09:17 PM
picked up my dogbox today!



http://i67.tinypic.com/25exz4o.jpg

House
22-08-16, 10:12 PM
I like this more!! Haha good work!!

BRoadGhost
23-08-16, 09:37 PM
Is that a 5 or 6 speed? with that end cover wont it foul the N/S front wheel on lock?

prs
23-08-16, 10:37 PM
its a 5 speed. i know the 6 speed fouls the front wheel on full lock, i think/hope the 5 speed is not as wide as the 6 speed :d

prs
25-09-16, 12:01 AM
sold my astra mk3 gsi so it was time to take the engine out! :cool:
http://i64.tinypic.com/54aj4g.jpg

got some more money to spend on nova parts now! lol

prs
04-11-16, 06:45 PM
update time!

the quaife website states the f20 dogbox uses an different spline on the gearbox mainshaft(7/8 20T), in an email they said this wasn't the case and i could use an oem type clutchplate. when i got the dogbox the f20 clutchplate obvious wouldn't fit as the spline is an 7/8 20T spline :mad:

so time for (another) new helix clutch lol

https://s14.postimg.org/5u2wgmdf5/2016_11_04_16_40_21.jpghttps://s14.postimg.org/ik74tpldd/2016_11_04_16_20_41.jpg

prs
05-11-16, 06:13 PM
more racecar parts :cool:



http://i63.tinypic.com/28vwyvs.jpg

BRoadGhost
05-11-16, 06:55 PM
So the guy on FB doesn't do 5 speed dog sets?

Iain
12-11-16, 01:01 AM
Nice parts, dogbox will be great.

Note check wheel stud hole sizes as those Hockly studs can be a little large and need wheels modifying.

prs
14-11-16, 11:14 AM
Nice parts, dogbox will be great.

Note check wheel stud hole sizes as those Hockly studs can be a little large and need wheels modifying.

the wheel hole sizes are ok. i have another problem with the studs. the sholder on the studs is to long.
for this problem i have 2 options:

-machining the studs and put more thread on them
-fit an spacer(6mm)

so gonna wait to fit the studs until i can decide if i need spacers anyway :)

prs
14-11-16, 11:24 AM
So the guy on FB doesn't do 5 speed dog sets?

Yes he does. He sells gearboxes/gearsets etc. The gearsets he sells are just not made by himself.

prs
18-11-16, 05:19 PM
some nice parts arrived last week :)




http://i68.tinypic.com/1zwgaph.jpg

8valve-craig
18-11-16, 07:05 PM
Nice product that is. When you fit it drop me a line and il send you some pics of mine if you want any references. I used JIC fittings for the scavenge hoses to keep them away from the exhaust manifold.

The O/S Chassis leg needs modifying too.

http://i995.photobucket.com/albums/af79/smith9051/Nova%20on%20bike%20carbs/front%20end%202_zps7xuddbbv.jpg

Benn
19-11-16, 09:21 AM
Love the added bars on the tie bars and under brace too.

steveboyslim
19-11-16, 09:38 AM
some nice parts arrived last week :)




http://i68.tinypic.com/1zwgaph.jpg

Nice parts.

Steve

prs
20-11-16, 01:40 AM
Nice product that is. When you fit it drop me a line and il send you some pics of mine if you want any references. I used JIC fittings for the scavenge hoses to keep them away from the exhaust manifold.

The O/S Chassis leg needs modifying too.



Thnx Craig will def. contact you when I get to the point of fitting it all! already saved all the dry sump photo's on your project page(love the thread btw, just need to update it some more ;)! )
so i know the o/s chassis leg needs cutting, just like the rest of the car :(. just taken some measurements today and my intercooler and radiator setup isn't going to work..
placed the oil tank in the car, no way it will fit in the passenger side of the car and still will be able to have an passenger.. So the sump tank has to go in to the back of the car. Will be some work to get the atl fuel cell en dry sump tank mounted and have an firewall, but that's the fun of building race cars, right? :roll:

prs
20-11-16, 01:43 AM
Nice parts.

Steve

thnx for supplying steve!
btw, can you reply on the message on the cylinder head?

steveboyslim
20-11-16, 08:31 AM
thnx for supplying steve!
btw, can you reply on the message on the cylinder head?

Will do, I will give you a break down of what parts and labour goes into the head, but basically you will need the best part of £3k plus a head casting, ideally coscast.
With the scavenge pipes Craig mentioned the metal tubes which have the filters in them had the extended piece cut off and AN-10 steel fitting tig welded to them this enabled the pipes to be routed away from the exhaust manifold, as yours is turbocharged it may be less of a problem, but they will probably need to be re-routed away from the turbo and downpipe especially due to the extra heat.

Steve

8valve-craig
20-11-16, 06:22 PM
Thnx Craig will def. contact you when I get to the point of fitting it all! already saved all the dry sump photo's on your project pagee cars,

Take no notice of any pics in the thread bar the one above. I haven't updated any details on here other than race results for a very long time and a lot has changed.

TallDave
23-11-16, 03:42 PM
Am loving the dry sump parts, looking forward to seeing how you route the whole lot together, a man can never get enough ideas about how to do stuff...

8valve-craig - I don't suppose you've got a side on shot of your chassis rail notch you'd like to share?

8valve-craig
23-11-16, 05:10 PM
http://i995.photobucket.com/albums/af79/smith9051/dry%20sump_zpshltgqw8c.jpg

TallDave
26-11-16, 10:46 PM
Perfect, thanks Craig.

Sorry for stepping into your thread PRS, I'm now resuming my watching brief...

prs
06-01-17, 10:50 PM
can't resist a bargain!

2016 sparco pro 2000ll seats
http://i63.tinypic.com/28hpwup.jpg

8valve-craig
07-01-17, 08:03 AM
They are nice seats, especially in Black. I trial fitted a pair in mine but wasn't keen as they are very wide and almost touched in the middle. If you haven't done your bars yet maybe do the passenger seat slightly lower and a little further back?

prs
07-01-17, 11:03 PM
thnx craig,

The bars are done already and the passenger side is a little further back. The problem I'm having is that the bars are to far back and the back off the seat is hitting the cage. So i will look at some longer/custom seatbrackets or make some new bars. Got to collect all the parts first(pedalbox etc.) to find out my seating position and than decide what to do.

prs
11-02-17, 06:54 PM
corsa b electric powersteering column and rallywizz controller arrived yesterday :)



http://i68.tinypic.com/118gndl.jpg
http://www.rallywiz.com/Shop/images/cache/Corsa_b_c_tidy_unitresized.600.jpg :D

prs
17-02-17, 11:57 PM
Had an snapped off exhaust stud on my Coscast head. I've tried to weld a nut on it to get it out and of course that didn't go as planned. It ended up with an watercooled exhaust stud :mad:

i want to get it driving this year so i bought an revised ks700 cylinderhead for now :)
http://i65.tinypic.com/4h6y37.jpg


http://i63.tinypic.com/abmqnc.jpg

prs
03-03-17, 05:33 PM
Sold the hhms pedalbox and got me a Tilton 600 series floor mounted box with some ap stubi cylinders!

http://i67.tinypic.com/2hd2jjl.jpg

House
03-03-17, 07:03 PM
I have this pedal box ready to fit in the new shell, awesome bit of kit!!

8valve-craig
03-03-17, 08:15 PM
I have been peddling one of those today in the wet. Lovely bit of kit to use.

prs
27-03-17, 05:07 PM
New Krontec quick release was delivered today. Really impressed with the build quality! :cool:

http://i67.tinypic.com/287qfq0.jpg
http://i68.tinypic.com/2vvuvyb.jpg

carls nova sri
27-03-17, 06:30 PM
I have one of these good peice of kit

prs
13-07-17, 11:14 PM
bought another engine, seems to be an 1991 calibra c20xe,f20 gearbox, ks700 head, uncut loom, leeking gaskets and fully covert in 20+years of dirt. basically the best engine you can get :thumb:


http://i68.tinypic.com/124x2e9.jpg

prs
21-08-17, 07:39 PM
got some new racecarparts :d


https://i.imgur.com/AxP3rWc.jpg










https://i.imgur.com/yYGiy1M.jpghttps://i.imgur.com/BVOtEEG.jpg

prs
21-08-17, 07:43 PM
300mm disk

https://i.imgur.com/qUPvvCA.jpg

decent size brakepistons without dustseals :cool:

https://i.imgur.com/J44cg0A.jpg

prs
23-08-17, 09:48 PM
testfit with Alcon brakes and the Hockley bottom balljoints:


http://i.imgur.com/g5QIot4.jpg


And the balljoints fit with the brakes :)
Checked the fitment with the OZ's, and the centre of the caliper (the lip around the bolt that holds te brakepad)just hits the wheel. Adding an 5mm spacer will sort that out.
http://i.imgur.com/n2PTpwa.jpg

t45_ste
23-08-17, 11:33 PM
nice

prs
27-08-17, 12:48 AM
nice

thnx mate,

any update's on your nova project? always loved following the thread:)

t45_ste
27-08-17, 09:36 AM
kind of. its taken a different route. hopefully will reveal more soon.

Benn
05-09-17, 04:13 PM
Nice brake set up.

prs
28-10-17, 12:54 AM
I want to able to drive the Corsa a on the street and to make it street legal I need to get the car registered with an 2ltr engine.. Over here(NL) you need get the car inspected by the ''RDW''. The RDW don't really like aftermarket(tuning) parts so to make it easy i want to use as many oem parts as possible..

this means:

-oem opel brakes(284mm front brakes)
-as many oem brake and fuel lines i can fit
-OEM. ''style'' front sheet metal
-OEM style front suspension
-OEM fuel cell
-OEM nova exhaust
-OEM glas
-etc..

first thing on the list: The tube front

Because of the tube front, the oem stuff doesn't fit. So the Corsa needs an ''custom'' OEM style front :).
http://i65.tinypic.com/21nk3d4.jpg

total_vauxhall
28-10-17, 11:21 PM
Just been reading about your snapped exhaust stud pal .
Top trick for next time throw the nut away its not needed and causes more problems than its worth . Turn the power down on the mig welder and keep spotting the head of the stud dont worry the mig will not weld the alloy . If you keep spotting the stud you will end up with a bit that is long enough to get mole grips on . Not only that but the stud will now have been glowing hot so will come out with ease .

Benn
31-10-17, 04:11 PM
You'll be gutted with downgrading on the brakes...

prs
01-11-17, 10:01 PM
Just been reading about your snapped exhaust stud pal .
Top trick for next time throw the nut away its not needed and causes more problems than its worth . Turn the power down on the mig welder and keep spotting the head of the stud dont worry the mig will not weld the alloy . If you keep spotting the stud you will end up with a bit that is long enough to get mole grips on . Not only that but the stud will now have been glowing hot so will come out with ease .

The nut worked eventually and the stud was glowing hot after welding the nut on. Problem was that the stud took the alloy part behind the stud with it when removing the stud. So ended up with an opening to the cooling channel in the cilinder Head..





You'll be gutted with downgrading on the brakes...

It's just to get the car registert with an 2liter engine to avoid problems with insurance etc..
I will be putting all the aftermarket parts on when the registering is done!

prs
31-12-17, 01:05 AM
update:

Mounted the seats and seatbelts.
The replica seat dimensions were different to the originel sparco pro 2000's, so i had to adjust the seat an seatbelt mounts.

http://i63.tinypic.com/2a5lw2g.jpg


orderd an chinalesium handbrake and exchanged the replica mastercilinder(absolute rubbish) for an original AP cilinder.

http://i65.tinypic.com/21dlowl.jpg

mounted all the brakelines etc.
http://i63.tinypic.com/2itrhio.jpg

prs
31-12-17, 01:10 AM
mounted the master cilinder and bleeded the brake's
http://i67.tinypic.com/2yoajcn.jpg

The new 'temporarily' front end in flatblack
http://i68.tinypic.com/122jdwm.jpg


mounted an carb tank with new hoses
http://i66.tinypic.com/fnd0sj.jpg

prs
14-01-18, 08:32 PM
used protec mounts to fit the steeringrack
http://i65.tinypic.com/fvedg3.jpg

and the engine in place

http://i66.tinypic.com/aep9vs.jpg
http://i68.tinypic.com/23ws4fn.jpg

totalnova
14-01-18, 09:21 PM
Looking good, some big steps forward there. Nick

prs
04-05-18, 10:46 PM
Some more work to get the car registered..
http://i64.tinypic.com/nb2mb9.jpg

Landport lithium battery and charger came in last week. This battery weights in @ 1,6KG and is rated as an 24-30AH battery..

http://i68.tinypic.com/2802xom.jpg

_Tomiboy
05-05-18, 11:17 AM
It is needed to charge the battery separatly? Is not enough what it get from the alternator?

prs
05-05-18, 07:21 PM
It is needed to charge the battery separatly? Is not enough what it get from the alternator?

The alternator will charge the battery. The Nova won't be out much, so the battery needs to get charged every couple of months.
Lithium battery's need an lithium charger with an battery management systems(BMS). lithium battery's don't like way lead battery chargers work and will kill the battery.

_Tomiboy
05-05-18, 09:03 PM
The thing was not clear to me, if I need something change in my car if installing the Lifepo battery.

prs
05-05-18, 10:52 PM
The thing was not clear to me, if I need something change in my car if installing the Lifepo battery.

No, the alternator has it's own BMS, so no changes ;)

prs
09-08-18, 11:30 PM
bought some new parts:

klasen motors v-band exhaust manifold
http://i68.tinypic.com/20zpwmc.jpg
http://i68.tinypic.com/207xflw.jpg

garrett gtx2867r gen2
http://i68.tinypic.com/25h1l6u.jpg
http://i68.tinypic.com/28kstj6.jpg

http://i63.tinypic.com/mkw3sw.jpg

prs
20-01-19, 11:02 PM
Haven't done much on the corsa the past few months, so I decided that i need the car running before the end of February.
A lot of small things that needs to be done; fitting axles, wiring, fit the front and rear window, make some new Lexan windows for the front windows etc.


In the meanwhile been searching parts :)

turbosmart Gen v hypergate 45 wastegate
http://i66.tinypic.com/262xfuq.jpg



AP Racing brake bias. surely looks pretty decent next to the China brake bias...

http://i67.tinypic.com/14csh7a.jpg


AP racing direct fit brake fluid reservoirs.
http://i68.tinypic.com/2h3zaj8.jpg

I have 1 small and 3 medium ones(the one in the picture is the small one).
Bleeding the brakes will not be fun, but it is saves some money on the Tilton reservoir(and hoses).
The grp4 Tilton pedalbox mount looks pretty decent so planning on buying on one off these for mounting the pedalbox :).

prs
27-01-19, 07:04 PM
Bought an extra set wheels to mount the R888's on.
It will need some new wheel studs to mount some small diameter lug nuts

http://i64.tinypic.com/24liis0.jpg


The lexan window were cracking on the windowslider mounting holes. So I took the windows out and cut up some new windows
http://i67.tinypic.com/s12k2a.jpg


Fitted the first window
http://i67.tinypic.com/34ou9gm.jpg


And the other side
http://i63.tinypic.com/2zgud0j.jpg


I wasn't happy with the fitment on the rear window on the previous Corsa.
So made some adjustments to the Lexan en it fits much better now:
http://i64.tinypic.com/25tjcs2.jpg




Also bought a new intercooler.
I've gone with the ATP turbo 400hp intercooler, cast alu endtanks and an Garrett intercooler core :)
http://i63.tinypic.com/2hwlpoz.jpg
http://i63.tinypic.com/250i712.jpg

prs
10-03-19, 08:30 PM
forgot to post this picture off the new engine internals
(1 set is for the nova ;))

http://i66.tinypic.com/2ew1e8p.jpg



I want to use an E-throttle so I had to do something with the Inlet/Throttlebody.
So I purchased a new inlet plenum and have it made to fit an VW E-throttle body.
The new inletmanifold should be here within a month or so.

It should look something like this, only black ceramic coating and a different TB:

http://i65.tinypic.com/11spamb.png

http://i64.tinypic.com/24cyu1d.jpg

totalnova
11-03-19, 03:07 PM
That inlet looks pretty special :thumb:

steveboyslim
11-03-19, 06:16 PM
[QUOTE=prs;2310256]forgot to post this picture off the new engine internals
(1 set is for the nova ;))

http://i66.tinypic.com/2ew1e8p.jpg



Is the new engine a V8 ?

Steve

Benn
13-03-19, 10:34 AM
That in let..... NICE

Plug
14-03-19, 07:07 AM
I need that inlet!! Where and how much ?? Haha looking good though mate

prs
19-04-19, 09:04 PM
I need that inlet!! Where and how much ?? Haha looking good though mate

kakarakis performance from Greece https://www.facebook.com/KakaRakisR/.
The inlet and fuel rail is +/- € 1.100,- ex shipping.
the ceramic coating is € 200,-

total_vauxhall
19-04-19, 09:47 PM
Inlet looks a bit like the skunk2 ones

prs
19-04-19, 10:46 PM
Most of higher end inlet manifolds the same basic design; integraded engineering, skunk2, plazmaman, JM Fabrications etc.

prs
02-06-19, 10:49 PM
battery bracket V3.0:


http://i68.tinypic.com/2aajxxv.jpg





http://i67.tinypic.com/2ur4e1c.jpg




http://i64.tinypic.com/2poa4ae.png




total weight(bracket+battery) 2.2 kilo's :)

prs
19-06-19, 10:53 PM
the order from Greece came in..

ID1050 injectors

http://i63.tinypic.com/2e1dr2g.jpg

and the inlet, forgot the picture off throttle adapter..

http://i68.tinypic.com/33aay44.jpg

http://i68.tinypic.com/fwhoug.jpg


http://i66.tinypic.com/r9kdwj.jpg

prs
21-08-21, 12:38 AM
gearbox disassembled:


https://i.ibb.co/Bn74Rsj/1.jpg (https://ibb.co/y4MhJs5)
https://i.ibb.co/cXXQNw7/2.jpg (https://ibb.co/DggQ7YS)
https://i.ibb.co/hXkmH0x/3.jpg (https://ibb.co/HN0HYZL)


glass bead blasted:
https://i.ibb.co/XzHdv93/4.jpg (https://imgbb.com/)
https://i.ibb.co/pjZQ2yz/5.jpg (https://ibb.co/RTPN2y0)


Quiafe 5sp dogbox with quaife atb diff:
https://i.ibb.co/6ZFJx5P/6.jpg (https://ibb.co/GJR3Lj2)
https://i.ibb.co/Rcsmsxw/7.jpg (https://ibb.co/yqZ1Zwj)
https://i.ibb.co/VgfxF4b/8.jpg (https://ibb.co/CbR6jG4)
https://i.ibb.co/nmVr9P4/9.jpg (https://ibb.co/2hLqxZR)
https://i.ibb.co/vwP0fPc/10.jpg (https://ibb.co/dW28X2f)

House
24-08-21, 07:58 AM
Looking fresh.

8valve-craig
27-08-21, 11:53 AM
Looks good. Best get Quaife saved on speed dial if it's anything like mine.