MK1
ENGINE
1.0 engine
cylinder head bolts
stage 1 - 25nm/18lbf ft
stage 2 - 60 degrees
stage 3 - 60 degrees
stage 4 - 60 degrees
main bearing cap bolts
62nm/45 lbf ft
big end cap bolts
27nm/20 lbf ft
flywheel bolts
35nm/26lbf ft
oil pump mounting bolts
20nm/15lbf ft
sump bolts (use locking compound)
5nm/4lbf ft
camshaft sprocket bolt
40nm/30lbf ft
crankshaft pulley bolt
40nm/30lbf ft
crankshaft pulley bolt
40nm/30 lbf ft
oil drain plug
45nm/33 lbf ft
engine mount bolts (use sealant on right hand bracket to block bolts)
40nm/30 lbf ft
1.2-1.4 engine
flywheel to crankshaft
60nm/44lbf ft
main bearing cap bolts
stage 1 - 50nm/37lbf ft
stage 2 - turn 45 to 60 degrees
oil pump mounting bolts
6nm4/lbf ft
oil pump relief valve cap
30nm/22lbf ft
alternator bracket bolts
40nm/29lbf ft
big end cap bolts
25nm = 30-45 degrees
sump bolts
5nm/4lbf ft
cylinder head bolts
stage 1 - 25nm/18lbf ft
stage 2 - 60 degrees
stage 3 - 60 degrees
stage 4 - 30 degrees
haynes says to turn another 30 degrees after engine has heated up
camshaft sprocket bolt
45nm/33lbf ft
crankshaft pulley bolt (use locking compound)
55nm/40lbf ft
oil pump housing bolts
6nm/4lbf ft
engine/transmission mounting and mounting bracket bolts
40nm/30lbf ft
COOLING SYSTEM
water pump bolts
8nm/7lbf ft
thermostat housing bolts
10nm/7lbf ft
temp gauge stransmitter
10nm/7lbf ft
FUEL AND EXHAUST
fuel pump retaining bolts
20nm/15lbf ft
carb to inlet manifold studs
1.0 - 18nm/13lbf
1.2 and 1.3 - 20nm/15lbf ft
inlet and exhaust manifold to cylinder head
1.0 - 23/17lbf ft
1.2 and 1.3 - 20nm/15lbf ft
ignition
spark plugs
1.0 - 40nm/30lbf ft
1.2 and 1.3 - 20/15lbf ft
CLUTCH
access plate
7nm/5lbf ft
clutch cover assembly to flywheel
15nm/11lbf ft
release fork-to-release leaver pivot shaft clamp bolt
35nm/26lbf ft
end cover screw plug
4 speed - 50nm/37lbf ft
5 speed - 30nm/22lbf ft
input shaft socket headed screw
15nm/11lbf ft
TRANSMISSION
transmission bellhousing to engine
75nm/55lbf ft
end cover to transmission casing
22nm-16lbf ft
differention cover plate to transmission casing
30nm/22lbf ft
release bearing guide tube to transmission casing
5nm/4lbf ft
selector cover to transmission casing
15nm/11lbf ft
crownwheel to differential
85nm/63lbf ft
gearchange remote control housing to underbody
16/12lbf ft
reversing lamp switch to transmission casing
20nm/15lbf ft
left hand engine/transmission mounting retaining bolts
65nm/48lbf ft
rear engine/transmission mounting bracket bolt
65nm/48lbf ft
end cover shield retainging bolts (f10/5)
15nm/11lbf ft
interlock pin bridge piece bolts 9f10/50
5nm/4lbf ft
selector interlock pawl bolts (f10/50)
9nm/6lbf ft
selector fork bearing support (f10/5)
22nm/16lbf ft
DRIVESHAFTS
driveshaft retaining nut
stage 1 - 100nm/74lbf ft
stage 2 - slacken then 20nm/15lbf ft
stage 3 - tighten 90 degrees
control arm balljoint-to-steering knuckle retaining bolt
30nm/22lbf ft
torsion damper to driveshaft
10nm/7lbf ft
roadwheel bolts
90nm/66lbf ft
STEERING GEAR
steering wheel retaining nut
15nm/11lbf ft
flexible rubber coupling clamp bolts
25nm/18lbf ft
steering column lower mounting bolt
25/18lbf ft
steering column upper mounting bolts
15nm/11lbf ft
steering gear clamp retainging nuts
15nm/11lbf ft
steering gear rack damper locking ring
60nm/44lbf ft
tie-rod inner balljoint housings to rack
60nm/44lbf ft
tie-rod to outer balljoint locking nut
50nm/37lbf ft
tie-rod outer balljoint to steering knuckle locknut
35nm/26lbf ft
