Friday 22/02/2008
Took the day off work so I could crack on with my bumper. before I started I decided to order the OPC honeycombed panel that slots into the big mouth section of the Astra H's bumper. Will mod to fit mine so will be uniform from Grill to Bumper.
I started by thinking about the above changes to the fog light sections and came up with a design that's a combination of mine and Jacks idea - uses my height but with the wrap around raised section brings the entire area to the same height as Jacks idea. This reflects the Astra H's raised bit above it's fog lamps and will flow back into the bumper.
I started by drawing a template -
http://img.photobucket.com/albums/v1...erfogs0005.jpg
One of the existing Punto headlight surrounds will sit in the middle (this is taken from my rear lights build) -
http://img.photobucket.com/albums/v1...erfogs0007.jpg
I then transferred this to the bumper -
http://img.photobucket.com/albums/v1...erfogs0002.jpg
http://img.photobucket.com/albums/v1...erfogs0003.jpg
I then did some chopping, cutting and sanding and it came out like this -
http://img.photobucket.com/albums/v1...erfogs0011.jpg
A bit more sanding and shaping as well as some sanding and shaping to add a curve to the lower section of the sides flowing to the front refined it further -
http://img.photobucket.com/albums/v1...rfogs00017.jpg
http://img.photobucket.com/albums/v1...rfogs00016.jpg
http://img.photobucket.com/albums/v1...rfogs00015.jpg
http://img.photobucket.com/albums/v1...rfogs00021.jpg
I'll take the honeycombe design from these panels into the backing that will sit behind the fog lights. The Punto light will fit into the middle of the centre bar and be angled to reflect the lights.
I also trimmed a small bit off the bottom section in the middle so the sides stand out more.