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swedge
09-01-12, 04:54 PM
ok so i had the engine running today :), all running fine untill the alternator belt came off for some reason

i put it back on and it came off again this time getting stuck behind the lower timing belt pulley i ended up cutting the old alternator belt off as it was all twisted by now

before i fitted the new one i checked the timing, it was bang on when the engine was put in

i put piston 1 to tdc and the cam shaft is now sitting here

http://i228.photobucket.com/albums/ee127/swedge87/STA40942.jpg

a good few teeth out, the engine still turns over by hand find and can still hear compression while turning it by hand

something isnt sitting right though to make the alternator belt come off, ive took a few pictures of how i have things set up

bottom timing belt pulley, as you can see its not sitting right
http://i228.photobucket.com/albums/ee127/swedge87/STA40939.jpg

http://i228.photobucket.com/albums/ee127/swedge87/STA40936.jpg
http://i228.photobucket.com/albums/ee127/swedge87/STA40937.jpg

water pump
http://i228.photobucket.com/albums/ee127/swedge87/STA40934.jpg

cam pulley
http://i228.photobucket.com/albums/ee127/swedge87/STA40935.jpg

the way i have the bottom pulley set up is i put the big washer on first, then the woodruff key, then the pulley them the main bolt and thick washer

is that correct?

http://i228.photobucket.com/albums/ee127/swedge87/STA40938.jpg
http://i228.photobucket.com/albums/ee127/swedge87/STA40940.jpg
http://i228.photobucket.com/albums/ee127/swedge87/STA40941.jpg

Southie
09-01-12, 05:37 PM
Hope this helps you Swedge OHCREADME ;)
(http://www.google.co.uk/url?sa=t&rct=j&q=c20ne%20timing%20diagram&source=web&cd=2&ved=0CDIQFjAB&url=http%3A%2F%2Fwww.daewootech.com%2Fdocs%2F1136-02B.pdf&ei=DSULT8L6E8ns8QOmt-ylAQ&usg=AFQjCNHWDhFd3kY_m4ALRUnOmqopdcKkzg&cad=rja)

swedge
09-01-12, 05:47 PM
hmm according tho that there isnt a washer behind the bottom pulley, i dont think it would make a difference with it there or not as the pulley has a recess in it

swedge
09-01-12, 05:49 PM
also mine is different toothed from thier diagrams as well

swedge
09-01-12, 06:04 PM
can someone with epc check if theres a washer behind the lower crank pulley, my epc is playing up

its a 20seh from a mk2 cav not a mk3 there are some differences

swedge
09-01-12, 09:17 PM
anyone please? lol

swedge
09-01-12, 09:51 PM
my images wont load upo properly on epc but managed to have a quick look and it dosnt seem to have a washer behind the pulley
i think thats the problem

Tom-Tank
09-01-12, 10:03 PM
Im just trying to copy the data off of autodata for you

swedge
09-01-12, 10:06 PM
cheers mate, ive read through the haynes etc but all it says is re-fit the same was as removal but dosnt say anything about washers just to put back on what i took off

Tom-Tank
09-01-12, 10:07 PM
I have a diagram here but i cant upload pics atm coz im a noob haha

swedge
09-01-12, 10:09 PM
haha upload it to imageshack you only need 1 more post to put up pictures anyway

Tom-Tank
09-01-12, 10:20 PM
its in a pdf format so if you pm me your email i will send it over now

swedge
09-01-12, 10:21 PM
its in a pdf format so if you pm me your email i will send it over now

done

Tom-Tank
09-01-12, 10:32 PM
The file converter is messing up im trying to do it now then as soon as its done ill send

swedge
09-01-12, 10:37 PM
np's mate just whenever you get a sec :)

Tom-Tank
09-01-12, 10:49 PM
sent

mrT
09-01-12, 11:33 PM
there shouldnt be a washer behind the pulley dude, pretty sure that;ll be your problem

swedge
10-01-12, 09:31 AM
yeah i dont think there should be, will have a investigate today

Tom-Tank
10-01-12, 09:45 AM
did you get my email with the diagram? by the looks of it you dont need the washer

swedge
10-01-12, 09:48 AM
yeah i did mate cheers, it dosnt look like there should be a washer on there im off out to investigate even though its freezing out there lol

swedge
10-01-12, 10:15 AM
washer removed :)

http://i228.photobucket.com/albums/ee127/swedge87/STA40944.jpg
http://i228.photobucket.com/albums/ee127/swedge87/STA40943.jpg

Tom-Tank
10-01-12, 10:18 AM
Looks good, glad i could help

swedge
10-01-12, 10:19 AM
cheers again mate

swedge
10-01-12, 11:27 AM
ive turned it over a few times by hand but it still seems to move towards the engine when going round the cam pulley it over hangs by maybe 1-2mm :(

Edd
10-01-12, 11:44 AM
I would fire it up and leave it running to see where it settles, obviously turn it off if its going to mash it right up lol

swedge
10-01-12, 11:53 AM
well i fired it up and the belt moves in towards the engine when going round the cam pulley so i turned it off

the belts actually rubbing against the block now which is whats stopping it coming off the cam pulley

when looking at the water pump pulley it looks as if sticks out further than the cam and crank pulley, could it be that?

its doing my head in now

Royston
10-01-12, 12:18 PM
would guess something is out of line,

Looking at your water pump pulley, has the washer come off the back?? i.e nothing to stop it running towards the block;)

http://i228.photobucket.com/albums/ee127/swedge87/STA40943.jpg

swedge
10-01-12, 12:21 PM
right after a little bit investigating

my engine number is 14277550

have a look here http://vauxhall-car-parts.co.uk/acatalog/VAUXHALL_WATER_PUMP_-_90272361.html

my current pump has 21 teeth, could i have the wrong pump? there seems to be 2 listed for the 20seh on that website

i wonder what the different could be ?

Royston
10-01-12, 12:25 PM
Was going to question the pump

Are you intending running the engine without the back plates/guards? only need to stone off the road to bounce in

swedge
10-01-12, 12:25 PM
trying to find a cover has been like hens teeth :(, thier all either broken or wont remove them from the engine

Stuart
10-01-12, 12:26 PM
Was going to question the pump

Are you intending running the engine without the back plates/guards? only need to stone off the road to bounce in

Which is hideously unlikely imho... The only time it would concern me is if the engine was off and someone dropped gravel down the cambelt end then you start the engine up lol

Royston
10-01-12, 12:27 PM
what do you think about the water pump pulley, it lookes damaged to me?

Royston
10-01-12, 12:30 PM
Which is hideously unlikely imho... The only time it would concern me is if the engine was off and someone dropped gravel down the cambelt end then you start the engine up lol


You've never seen gravel drop and bounce off a truck?

Probability may be low, but I wouldn't riskl it, just an observation

swedge
10-01-12, 12:38 PM
what do you think about the water pump pulley, it lookes damaged to me?

im thinking that myself :(

mowgli
10-01-12, 12:41 PM
1. i really don't like the look of the bottom pulley,
2. i think the water pump isn't seated right, this might be pulling it over.
3. please put the belt guards back on..

swedge
10-01-12, 12:46 PM
1. i really don't like the look of the bottom pulley,
2. i think the water pump isn't seated right, this might be pulling it over.
3. please put the belt guards back on..

the bottom pulley is now set up the way it says in the autodata pictures

ill slacken the water pump and reseat it and see what that does

i have no timing belt cover for it and can find someone selling one that will part with it

mowgli
10-01-12, 12:49 PM
i think you need to remove the pump & see what its like underneath, cos it just doesn't look seated straight

swedge
10-01-12, 12:51 PM
i think you need to remove the pump & see what its like underneath, cos it just doesn't look seated straight

i shall go check

Stuart
10-01-12, 12:59 PM
You've never seen gravel drop and bounce off a truck?

Probability may be low, but I wouldn't riskl it, just an observation


I've seen cars go into gravel traps with no guards and suffer no ill fate... Again just observation.

swedge
10-01-12, 03:11 PM
well i removed the waterpump and moved the shield thing across as it had moved and it seems to have fixed it

theres an annoying rattle noice coming from the pump but i know what it is and easily fixed :)

video on general chat

Royston
10-01-12, 07:03 PM
I've seen cars go into gravel traps with no guards and suffer no ill fate... Again just observation.

I have heard of timing belts being thrown due to stones/debris getting into the belt/timing gears, but not experienced it myself.

I accept the risk is low, but though it worth mentioning:thumb:.



I hope the engine is now OK Mr Swedge;)

swedge
11-01-12, 02:00 AM
its seems fine so far, apart from the **** loads of smoke from the exhaust wrap lol

will get it all tidied up and the wiring tucked away and get it taxed at the end of the month and see what shes like