PDA

View Full Version : *HOW TO* remove inner wings



bazil
23-08-10, 04:17 PM
as there is no bodywork section i'll post this here

firstly this is a rough guide and is by no means a full how to,

first youll need the wing off, suspension off, front bumper off, headlight and indictor out, washer bottle off, header tank off, coil off etc etc then get a drill with a good spot weld drill and drill out all the spot welds i have marked in yellow where i found most of the welds and green where there is some seam welds to be ground out, i have not got a pic of removing the headlight panel, its only 4 welds iirc and now some pics

its worth noting im removing these panels to reuse in another shell so no " id just use a grinder" comments

INDEX
n/s inner wing removal......page 1
upper firewall removal.......page 2
scuttle panel.......................page 2
o/s engine mount...............page 3
seat support bar.................page 3
o/s inner wing....................page 3
n/s chassis leg...................page 3 ( removed in one full lenght )
o/s chassis leg...................page 4 ( removed from bulkhead forward )
quick guide on how to find welds hidded by sealer ..page 4
n/s rear chassis leg removal......page 7
o/s rear chassis leg removal.......page 7

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P6120002-1.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P6120001-1.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P6120003-1.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P8250037.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P8250034.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P6120008-1.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P6120007.jpg

bmw156
23-08-10, 04:20 PM
good work batman,

are there any panels you have to sacrifice to remove this, i have seen you have bent the headight forward?

bazil
23-08-10, 04:24 PM
yeah the area where the headlight bottom sits has 4 spot welds, im not reusing this shell or front panel so i cut and bent it out the way but if you need to save it just take your time and there is no damage to other panels, the worst bit is the welded section in green, when grinding it out you need to make sure not to cut into the A post and only grind the support panel that is being removed

MattBrown
23-08-10, 04:41 PM
That shell looks mint?

I hope its a 5 door lol

GDN16v
23-08-10, 04:43 PM
I hope its a 5 door lol

lollollollollollol

Good guide!:thumb:

Is the rest of that car rotten?:confused:

bazil
23-08-10, 04:54 PM
well it needed sills lol

it was registered as scrap so no log book, i was going to let it and track it but cant be bothered so its now a donnor for metal parts
http://i790.photobucket.com/albums/yy181/Bazil_2468/pics/PC300064.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/pics/PC300065.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/pics/PC300066.jpg

Edd
23-08-10, 05:12 PM
nice how to bazil

you using the panels off this for your gsi then ? shell looks quite clean

bazil
23-08-10, 05:15 PM
either the gsi or gte, i'll rebuild the inner wings using repair section as im still not happy with them, there is a little bit of rust on them,

Sloth
23-08-10, 05:27 PM
bazil, whats the front slam panel like? is it any good? wanna sell it?

GDN16v
23-08-10, 05:28 PM
bazil, whats the front slam panel like? is it any good? wanna sell it?
Judging by his last pic in the first post - totally fooked!lollollollol

Sloth
23-08-10, 05:32 PM
bugger just seen that. gutted....

Lee
23-08-10, 05:35 PM
Moved to Articles :)

bazil
23-08-10, 11:10 PM
lol if I thought this going to end up a actuall how to then I'd have made more of an effort,

Right the other inner wing and firewall are next, I'll take pics and add them as I go along.

boss
25-08-10, 09:12 PM
are you going to remove the legs they look ok aswell

bazil
25-08-10, 09:25 PM
Yes it will be covered in here when I get round to it:)

bazil
08-09-10, 10:13 PM
okay, fire wall removal today, first off the tools used, big electric drill for all the easy to get welds then the small air powered 90 degree drill for the hard to get ones, this panel only took a total of 1 hour to remove BUT the shell is completely bare so access is much easier, all the yellow dots mark spot welds, the 2 black dots mark the battery clamp bracket and the single blue dot marks the only spot weld that was to difficult to gain acces to, although a swift chap with a flat blade chisel after all the surrounding welds have been removed is enough to free it off,
also please note that on the pictures where the spot welds are marked in yellow is where i drilled them from,
PLEASE NOTE THE INNER WINGS DO NOT NEED TO BE REMOVED BEFORE REMOVING THE FIREWALL BUT THE SUPPORT PANEL MUST BE REMOVED ON BOTH SIDES TO REMOVE ONLY 1 SPOT WELD ON THE O/S AND 5 ON THE N/S
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080074.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080069.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080071.jpg
nearside inside the bulkhead
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080072.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080068.jpg
offside inside the battery tray
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080073.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080080.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080079.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080081.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080075.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080076.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080077.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9080078.jpg
any questions, please ask.

G-nova
09-09-10, 12:35 AM
this thread is ace mate keep it up +rep

bazil
09-09-10, 12:36 AM
The o/s inner wing is next then the scuttle panel

MK999
09-09-10, 12:54 AM
Not many nova firewalls have been removed like that! lol Top job, this is like a how to build a nova from panels, the way factory did guide lol

bazil
27-09-10, 07:49 PM
ok kids the scuttle panel today, tis a tw*t of a job and one i will tell you how to shortcut after the pics,

again the inner wing support plates must be removed aswell as the windscreen, but all other parts could be left if required including the firewall which i had removed earlier,

basically there is a long line of spot welds along the edge where the bottom of the windscreen sits, all of these are clear to see so i havent marked them in the pics this time, also drill out the first 2 welds that go up the A post on each side as the scuttle panel sits in the middle of 3 skins on metal.

you can see in the pictures that at each side of the panel at the corner of the A post the panels have been braised together, i tried to apply heat to see if it was only a solder or possabley a lead filler but the weld held fast. I used a hammer and bolster to clear around the panel and to find that the scuttle goes beyond the A post flange and into the A post itself and also has 2 spot welds that cannot be reached by drill as they are in a cavity that cannot be reached either inside or out, using a bolster just makes a huge mess lol

read on after the pics for my advice on how to remove this panel and replace without making a mess of the A post

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9270004.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9270002.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9270003.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9270008.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9270006.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9270007.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9270005.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P9270009.jpg

as you can see the inner section are to hard to get to, i went this extreme to remove the panel in such a way that a friend can use it.

to remove this panel easier use a 4" angle grinder with a 1mm thick plasma cutting blade ( i got mine from machine mart ) and simply cut very carefully along the seam from the corner of the scuttle at the bottom of the A post along the braised weld and down the edge of the A post to remove the braised weld, do this at both sides ans drill the spot welds along the top of the panel and its a much easier job.

P.S there are no pics of the o/s as its the same as the n/s and i did'nt have much time.

bazil
02-10-10, 05:55 PM
o/s engine mount today, not a big job but handy to use this for a F28 conversion, again yellow marks where the spot welds are and where i drilled from, you may need a hammer and bolster to free of this part as the metal is thicker and the welds are stronger as a result.

again if you have any quaestions on this thread please ask.

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA020010.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA020011.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA020013.jpg

findog
02-10-10, 08:10 PM
Doing a similar job at the moment and your info is spot on. How do you find the time mate?

bazil
02-10-10, 10:35 PM
im lucky that i dont need to rush the jobs, this shell is giving me practice and knowlage of how the panels are put together so when i get to the gsi i dont get any nasty surprises like i did with the scuttle panel,
better to share and help others if i can.

bazil
09-10-10, 07:55 PM
seat support ( or whatever its called, same as usuall, yellow dots mark spot welds and where there drilled from, no other panels need removed to remove this part.

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090086.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090088.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090087.jpg

MattBrown
09-10-10, 08:09 PM
Fair play bazil!

Top member and top write up:)

bazil
09-10-10, 08:13 PM
cheers matt, next up is the o/s inner wing, again the yellow dots mark the spot welds and the green lines mark seam welds that need ground out,

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA020016-1.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA020018.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090082.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090081.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090083.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA020020.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090084.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/d6d1ffe5.jpg

any questions or comments welcome

bazil
09-10-10, 09:05 PM
n/s chassis leg, now im aiming to remove the full leg in one piece, it is possable to remove the forward section of the leg from the bulkhead only, first the inner wings have been removed ( it would be possable to leave them on and remove the spot welds that hold it to the bulkhead )

the sound deadning on the floor well will have to be removed, then locating the spot welds and drill them out, again yellow marks the welds.

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090085.jpg
here you need to drill out the spots on the outer sill

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090089.jpg

then fold up the outer sill and drill the spots that hold the inner sill to the chassis outrigger
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090091.jpg

now remove the sealer at the bottom of the inner splash guard and drill out the spots here that again go onto the outrigger
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090092.jpg

you'll also need to drill this one weld from here aswell as its not accessable from anywhere else

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090094.jpg

into the engine bay now and drill these ones that hold onto the lower bulkhead crossmember

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA090093.jpg

thats all for now as my camera ran out of battery, so untill the next time :thumb:

Edd
10-10-10, 04:10 PM
Quality stuff Bazil, how many spot weld drill bits you going through ? :d lol

bazil
10-10-10, 04:47 PM
Tbh not as many as I thought lol, about 8 iirc, I'm Scottish so I use them till there done, resharpening on the bench grinder helps,
also thinking that when I remove the o/s leg I'll do it in 2 parts, firstly removing the forward section then the underfloor part seperate.

bazil
16-10-10, 06:10 PM
n/s chassis leg continued,

inside the car once the sound deadning is removed you have this lot to drill out, just remember the floor is very thin in comparison to the actuall leg itself, again yellow dots mark spot welds and where i drilled from,
you will notice that the seat support bar that runs accross the car has been removed, this is not required to remove the leg, it can be left inplace and the spots that hold it to the floor at the same point as the leg can be drilled easily.

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA160097.jpg

now to the underneath, as there is no access to these welds from inside the car they must be removed from the underside

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA160099.jpg

then with a little pulling and making sure all the welds are free and not still attached the the body ( sometimes you may find the weld has a little skelf of metal still holding on ) this is what you get off,
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA160100.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA160101.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA160102.jpg

now here you can see the reason why not all the welds are accessable from inside the car,
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA160103.jpg

any questions or comments welcome,

Pistol Pete
16-10-10, 06:14 PM
lol Hero!!

bazil
16-10-10, 06:23 PM
o/s chassis leg,

now this one im going to remove the forward section only, for the simple fact that most chassis leg repair sections only go to the bulkhead and not fully under the floor, the same process can be done on either leg as the weld positions seem to mirror themselves,
only one pic as i was getting tired and hungry lol
yellow dot................i think you get the gist by now:thumb:

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA160104.jpg

bmw156
16-10-10, 07:38 PM
great work, keep it up :)

bazil
17-10-10, 05:04 PM
o/s leg continued

right guess what the yellow dots are for here:wtf:

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170078.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170080.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170082.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170081.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170084.jpg

here for illistration only is how the repair section would be offerd to the car ( i didnt spend any time trying to line it up as its only for a quick pic)
either leg can be removed from the bulkhead only in order to fit the repair section, the welds on the n/s pretty much match the o/s,

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170085.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170086.jpg

bazil
17-10-10, 05:11 PM
right a quick guide in how to find spot welds hidden by sealer,

hmmmmmm can see them:confused:
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170087.jpg

add some heat,lol
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170089.jpg

then some srapping, this will peel of very easily now
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170091.jpg

after a little bit of sand paper and et-voila:d
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170092.jpg


and now drilled oot:)
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/PA170093.jpg


as always any questions or comments please ask.

Edd
17-10-10, 10:19 PM
Still not ready to tackle the Gsi yet ?

Looks like you've got the skills

bazil
17-10-10, 10:23 PM
not got the floor, lol unlevel ground is ok for removing chassis legs but not for fitting them,

anyone interested in full roof skin removal?

bazil
22-10-10, 04:46 PM
so ive decided not to remove the quarter panels or rear panel, but as ive gone this far i might aswell give you guys the best info i have to do the job, the first couple of pics are a key to the pictures a paint code list and so on,

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan11111111111.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan1111111111111.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan111111111111.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan.jpg

3 door hatch quarter panel
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan111.jpg

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan1111.jpg

2 door loon quarter panel

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan1.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan11.jpg

5 door loon quarter panel

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan11111.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan111111.jpg


5 door hatch quarter panel

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan1111111.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan11111111.jpg

3/5 door rear panel (hatch)

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan1111111111.jpg

2/4 door rear panel (loon)
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan111111111.jpg

Wazza024
22-10-10, 07:48 PM
Where do you get them legs from? very good how to very useful :thumb:

Pistol Pete
22-10-10, 08:05 PM
Some seriously good info there. Roof skin would be good, but a pig of a job.

stupot89
22-10-10, 08:14 PM
im interested in the roof skin idea dude

bazil
22-10-10, 08:35 PM
Where do you get them legs from? very good how to very useful :thumb:

the chassis legs are ex stock, so eBay and forums sometimes bring rewards, it's getting harder to find o/s legs now so salvaging useable parts is always handy.

Pete and Stu I'll do the roof last then, I've measured and marked the shell to see how out of shape it gets when the floor is removed so by the time the roof is off it'll be like jelly lol

Wazza024
22-10-10, 11:52 PM
the chassis legs are ex stock, so eBay and forums sometimes bring rewards, it's getting harder to find o/s legs now so salvaging useable parts is always handy.

Pete and Stu I'll do the roof last then, I've measured and marked the shell to see how out of shape it gets when the floor is removed so by the time the roof is off it'll be like jelly lol

Was there anything wrong with the ones you took off?

bazil
23-10-10, 12:00 AM
The n/s one is a donor for my project ( click the link in my sig ) also they have been removed as practice and I need the floor for repair sections.

Count Vaux Alot
28-11-10, 02:00 PM
Great work and top info rep for taking the time to share it.

bazil
28-11-10, 02:03 PM
This is the one I was refering to cheif, so easy to make that leg look totaly standard without just cutting out the mount?

This was really practice for me and seeing as I was doing it I thought it would be best to share:)

Count Vaux Alot
28-11-10, 02:20 PM
Yer it would look good and totally standard - much easier that cutting the Td mount out of another shell. Did you see the job I made of the other Td engine mount I did?

bazil
28-11-10, 02:37 PM
yeah i did, it would be a shame to cut a brand new leg for a mount tho lol
iirc if the shell is bare its about 2 hours to remove the full innerwing and strutt top and about an hour the remove the leg, not really a huge job but not one for beginners which ive seen that your certainly not lol

Count Vaux Alot
28-11-10, 03:58 PM
No mate I wouldn't cut and shut the mount if I had the whole leg I only used the mount it's self the last time as the rest of the leg was rotten.

gary_126
03-02-11, 06:45 PM
excellent help as always bazil! Im interested in the roof skin, especially how to fit a sunroof skin and bracing/mounts onto a non sunroof shell.. hmm lol

Novasport
05-02-11, 06:45 PM
so ive decided not to remove the quarter panels or rear panel, but as ive gone this far i might aswell give you guys the best info i have to do the job, the first couple of pics are a key to the pictures a paint code list and so on,

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan11111111111.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan1111111111111.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan111111111111.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan.jpg

3 door hatch quarter panel
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan111.jpg

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/Scan1111.jpg

Those Thatcham books are good, got myself one a while ago.
Also stumbled upon something else interesting on Ebay a few years ago.
Nobody bid on it including myself but contacted the seller after the listing had ended and I got it for a steal, I think I may only have paid for the postage.
Anyways, this is it.....

http://img.photobucket.com/albums/v305/NovaSport/DSCF1912-1.jpg

Its a build manual for the whole vehicle for the factory, I have never seen one before or since.
Duick nearly wet himself when he saw it lol

Dont think it was meant for release to the public:roll:

http://img.photobucket.com/albums/v305/NovaSport/DSCF1913.jpg

The guy also chucked in the same manual for the Corsa B. Some Spanish bloke obviously smuggled them out in his sandwich box lol

Novasport
05-02-11, 06:54 PM
Unusually its all written in German & English, no wonder the Spaniards couldnt build the things properly ;)

Anyway the folder has numerous sections on how to build the car up from a single panel to a complete shell and the same for all the other steel components like the rear beam, pedal box, seat frames etc.
It is incredibly detailed including every panel part number(Even the individual component parts that make up a panel that were never available to buy) and every weld join etc

http://img.photobucket.com/albums/v305/NovaSport/DSCF1917.jpg
http://img.photobucket.com/albums/v305/NovaSport/DSCF1921.jpg
http://img.photobucket.com/albums/v305/NovaSport/DSCF1916.jpg
http://img.photobucket.com/albums/v305/NovaSport/DSCF1919.jpg
http://img.photobucket.com/albums/v305/NovaSport/DSCF1918.jpg
http://img.photobucket.com/albums/v305/NovaSport/DSCF1915.jpg
http://img.photobucket.com/albums/v305/NovaSport/DSCF1914.jpg
http://img.photobucket.com/albums/v305/NovaSport/DSCF1920.jpg

Edd
05-02-11, 07:20 PM
:eek: :eek: :eek: that book looks like a right find !!!

Novasport
05-02-11, 07:26 PM
I bet I got it about 5-6 years ago, only looked at it a couple of times.
I'm surprised Duick didnt get a bid in at the time ;)

Novasport
05-02-11, 07:32 PM
The book is dated Feb 1982 which was 6 months before production even began. Its in suberb as new condition, you wouldnt think it was nearly 30 years old. (Not even a spot of rust on ther lever arches lol)

Edd
05-02-11, 07:44 PM
Did you get it on eBay.de then ?

Andy
05-02-11, 07:47 PM
The book is dated Feb 1982 which was 6 months before production even began. Its in suberb as new condition, you wouldnt think it was nearly 30 years old. (Not even a spot of rust on ther lever arches lol)
Oh the irony! lol
Making sure the repair/build book is rust proof and the shells arent lol

Novasport
05-02-11, 07:53 PM
Did you get it on eBay.de then ?
No, a seller in the UK. Tried to find out where he got it from but with no joy.
Must have come from Germany or Spain originally but how it found its way out from the HQ/factory, god only knows!

bazil
05-02-11, 10:02 PM
That's a epic manual !! must try and find one lol

it's very true what you say about the individual parts that make a panel, I've managed to aquire sevral small plates/parts that I can use rather than replacing a full section, it's more the way that they are put together that is the slow part figuring out, ie how to remove the full boot floor lol i'm not looking forward to that bit,

Novasport
05-02-11, 10:19 PM
What are you doing with the splash panels for the driver front arch?
Could do with a decent one if its any good

bazil
05-02-11, 10:27 PM
Iirc I bent it as it was not the best, I'll check tho,

Novasport
05-02-11, 10:38 PM
There is a 28k 5 door at the scrappy, might go and cut the one out of that

Edd
05-02-11, 11:11 PM
You bought that GSI then Rich ?

bazil
11-03-11, 04:18 PM
Rear chassis leg N/S

so these legs have been cut from a crashed SR but can be removed from a complete car in the same process.

here we have the leg already removed


http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P3060041-2.jpg

this would be the under arch view, notice how with the use of heat and wire brush the sealer has been easily removed

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/iphone424-1.jpg

here is the bootfloor area followed by rear seat area and footwell

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/iphone425.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/iphone426.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/iphone427.jpg


this would be the hardest area to get to, im my pictures it is the inner sill you see but to get to that you would have to remove a large section of the lower quarter panel to gain access

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/iphone430.jpg

and a few randoms of the removal and the seperated leg

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/iphone429.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/iphone432.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/iphone431.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P3060042.jpg

bazil
11-03-11, 04:26 PM
O/S rear chassis leg

here be the other side done the same way

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P3060045.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P3060046-2.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P3060047.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P3060048.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P3060049.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P3060050.jpg

http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P3060050.jpg
http://i790.photobucket.com/albums/yy181/Bazil_2468/projects/panel%20removal/P3060051.jpg

ideal if like me you need rear legs, both these will be cleaned up and used on my GSI.