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Thread: Warning - RallyDesign Polysport bushes

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    Senior User Iain's Avatar
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    Default Warning - RallyDesign Polysport bushes

    Warning for anyone running RallyDesign's PolySport (or maybe even PolyRace) bushes

    Having just removed some from my front arms, I have discovered they are only 50mm wide and not the OE 52mm wide. This pulls the shell mounting point in when you bolt them up, and will leave you having to find a way to bend it back out when you change to an OE sized bush, or it won't fit.

    2mm doesn't sound like a lot but I'd probably rather not have my shell pulled in further than it should go.

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    Club Member Club Member Royston's Avatar
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    Sounds less than desirable Ian, I have a yellow set on my 1.3SR, on a plus point three will be a datum fixed side and a floating side (which would have pulled up) being the front face

    Body shells have large tolerances so shouldn't have affected geometry too much.
    Regards

    Royston

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    Senior User Iain's Avatar
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    Yes I imagine it pulled the front face in, and in fariness I've driven on them for three years without complaint, just thought I'd share the info when there are correctly sized bushes out there to buy.

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    A bush should need grease to slide in place; if not then penny washer shim. 2MM is a lot.

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    Senior User Iain's Avatar
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    Let me clarify, it's the steel insert that's undersize as well as the bush.

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    Get what you pay for I guess

    I've only ever used Powerflex on all my builds

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    Senior User Club Member Alex J's Avatar
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    Hammer the gap

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    Go low or Go home. Moderator Benn's Avatar
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    Hhmmm i use there yellow ones.
    All I wanted was a Pepsi, just one Pepsi
    Far from suicidal
    Still I get them tendencies
    Bringing back them memories
    That I really miss when I reminisce

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    I can't see it as a huge issue tbh. 1 mm either side should pull in when you tighten the bolt. It'll probably spring back 1 mm when you take it off again.

    as long as long as the bolt is tight and the bush is tight in the chassis it won't cause any problem.

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    Senior User Iain's Avatar
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    It doesn't spring back again, I had to force it back. Up to you though isn't it.

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