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Thread: Toms Nova Rally Car Build

  1. #151
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    Painting the cage was pretty easy. There were a few funny angles and some parts of the cage didnt get as much paint as others. I painted it while it was on the jig so i could turn it on its side and stand in the *place where the door goes*.

    I think you will be fine painting it inside the car

  2. #152
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    Cool, got mine on the rollover jig at the moment so shoudnt be an issue. Cellulose paint seems fairly forgiving anyway so cant make too much of a pigs ear of it.
    How far did you go with removing underseal? Iv got the majority off but some tight spots i am finding impossible to remove it.

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    Number 1 tool for removing the sealer is a blowtorch

    You buy the torch for 15 quid off ebay and the propane bottles are about a fiver
    1 bottle lasted me the whole job and is still half full.

    when you heat up the sealer it goes super soft like butter and u can just wipe it off with a wirebrush...

  4. #154
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    just out of interest. How much have you budgeted for your build?

    ive just totalled up my expenditure over the past 2 month and it was eye-watering.... i never imagined the costs involved.

  5. #155
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    Will give that a go then, have been using paint stripper, paint scraper and a wire wheel on an air drill. It takes ages and is totally soul destroying haha

  6. #156
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    Wire wheel on a grinder wins every time not a wire cup though the one that looks like a disk is the one u want

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    Quote Originally Posted by tomfromdelmonte View Post

    yes that is a kids bike, it was in the way so i 'dropped it in' as they say.
    Are you planning on running the standard blower unit? If so, it has to be boxed in so to speak so there is a solid bulkhead between the engine bay and the blower unit.

    Just wondering how you were going to seal the heater / blower?

    With regards to your reality check - nothing wrong with a 1300 / 1400 8v engine. I have been running a 14NV block with 1400 big valve head. std pistons, Kent AST17 cam with solid lifters, ARP bolts and twin 40s on dizzy for the past 2 years in my Mk2 Astra. I do have a Quaife F20 box with 4.8 CWP which makes a big difference - especially a long 1st gear - but we won our class on the Jim Clark National in 2012, Rockingham in 2012 and Rally Barbados this year. Its been a good engine and was producing between 106bhp and 110bhp at the wheels during setup. Ive just had a 20SEH (2.0 8v engine) built which was fitted last weekend so going to see how that goes for a while now.

    I do however think that if you can derestrict the breathing on a 1400 16v (with carbs, TBs or whatever) then add a set of ARPs I think a decent but otherwise std x14xe will produce more power than a modified 1400 8v that and is a better base to go from.

    Paul..

  8. #158
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    Quote Originally Posted by tomfromdelmonte View Post
    Can anyone advise on this:

    Ive purchased an F13CR close ratio cluster and an F10 casing with a 4.2 final drive. Added to this ive just bought a quaife LSD from a guy on here.
    Will this combination work together ok for my rally car doing single venue tarmac stuff initially?

    Im looking at the budget ( or lack thereof) and i really cant afford a proper rally gearbox (the quaife ones) since they are a few thousand second hand even.

    In addition to this ive been thinking about the engine. So far i have a fully rebuilt (although not modded) 1.6 16valve XE. A pair of twin 45s jetted for a 1.6xe rally engine. An MBE ignition system.

    I dont have a massive amount to spend here so im thinking of just investing in cams, arp bolts, standard pistons machined with pockets to clear the cams and possibly head work depending on the price. Anyone have thoughts on this?

    The rest of the car is pretty straightforward i think.
    What events are you looking at doing?

    I run a either a F13 CR cluster or a Quaife F10 SCCR cluster in an F10 casing with either a 4.2 or 4.5 CWP and a plate LSD. Either setup would be a good improvement over the standard gearing. You would want the 4.5 CWP for something more tight and twisty and the 4.2 for something more airfield like. If you can find a Quaife SCCR cluster then they are a step up again, as first is much taller (standard 1st gear with a 4.5 CWP is almost useless)

  9. #159
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    Quote Originally Posted by tomfromdelmonte View Post
    just out of interest. How much have you budgeted for your build?

    ive just totalled up my expenditure over the past 2 month and it was eye-watering.... i never imagined the costs involved.
    I havnt really budgeted for my current build mate, I tend to just close my eyes to the money I have spent. Less painful that way haha!
    But it would be difficult for me to work out as its sort of a cross between a build and a re-shell. I am essentially re-shelling my current rally car (which I threw into a granite wall at high speed) but uprating certain things as I go along, like a better cage etc. Everything else I can transfer from the old car.

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    wwinstanley...

    if you have a nova rally car then you should really start a thread. Would really love to see some pics, even if it is battle-scarred.

    I have done a breakdown of everything i spent on the car in the last 2 months and it has come to over 8000 pounds.

    Ouch. It hasnt even got wheels on it yet.

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