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View Full Version : Strip down and respray.... Update 21-12-05



TonySR
19-12-05, 03:26 PM
.... following on from http://www.novaload.net/forums/viewtopic.php?t=108949&start=0&postdays=0&postorder=asc&highlight=

Finally pulled my finger and got on with stripping the interior.....

Few pics until next weekend when the rest comes off/out.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped1.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped2.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/stripped3.jpg

Engines out, with a little help from my brother (corsa sri) and his new crane :)

http://img.photobucket.com/albums/v493/TonySR/rebuilda.jpg

http://img.photobucket.com/albums/v493/TonySR/rebuildb.jpg

http://img.photobucket.com/albums/v493/TonySR/rebuildc.jpg

http://img.photobucket.com/albums/v493/TonySR/rebuildd.jpg

http://img.photobucket.com/albums/v493/TonySR/rebuilde.jpg

http://img.photobucket.com/albums/v493/TonySR/rebuildf.jpg

TonySR
19-12-05, 03:27 PM
http://img.photobucket.com/albums/v493/TonySR/rebuildg.jpg

http://img.photobucket.com/albums/v493/TonySR/rebuildh.jpg

http://img.photobucket.com/albums/v493/TonySR/rebuildi.jpg

Back arch's have been welded where rotten and skimmed with filler.
Chassis cut out for alternator clearance & box section welded in.
Found quite a few small dents in it too.

http://img.photobucket.com/albums/v493/TonySR/rebuildj.jpg

http://img.photobucket.com/albums/v493/TonySR/rebuildk.jpg

http://img.photobucket.com/albums/v493/TonySR/rebuildl.jpg

Ste L
19-12-05, 03:28 PM
seen it on rb, looking good fella

TonySR
19-12-05, 03:28 PM
All in primer, nearly finished flatting it back, ready to paint.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/respray1.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/respray2.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/respray3.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/respray4.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/respray5.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/respray6.jpg



http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0523.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0524.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0525.jpg

Ste L
19-12-05, 03:35 PM
what colour is that....


before anyone say's blue, i know its that, :lol:

TonySR
19-12-05, 03:47 PM
http://www.z3mcoupe.com/photopost/data/503/300estoril.jpg

Estoril Blue

Adam
19-12-05, 04:02 PM
Nice work mate, the new colour looks very tidy :)

SRimon
19-12-05, 06:52 PM
nice

good work!

scott.parker
19-12-05, 11:41 PM
Looks good mate,welldone.

just a shame it looks like there is going to be a quite a few blue novas about next year.

Scott

TonySR
21-12-05, 10:21 PM
http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0554.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0555.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0556.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0559.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0561.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0562.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0565.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0568.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0569.jpg

novamadcars
21-12-05, 11:03 PM
love the new colour mate and ive taken a shine 2 your bonett :D its defently diffrent from the norm

Mike
22-12-05, 12:52 PM
Nice, its really coming along now that.

Im sticking with the red SR beastie, and now got a Black GSi that was a SRi. just getting the funds to spray it metallic black, give a clean an tidy then sell on! :lol:

blue nova's do look nice though, but next show season i rexkon you'll see a few around?? :|

Jim
22-12-05, 05:07 PM
What does it matter if there are a few blue novas around? lol.

Looks good. Are you changing the wheels?

Jim

Chris
23-12-05, 01:29 AM
looks nice mate,

is the bonnet heavy?

Chris

scott.parker
23-12-05, 02:11 AM
looks nice mate,

is the bonnet heavy?

Chris

Look same as Karl's but un sculptured to bonnet like his is.. (pugeot 306 bulge/vent)

Scott

TonySR
23-06-06, 12:05 PM
Cheers for all the comments.

The bonnet is a 205 ecosse vent.

Time for a update.

Seats fitted.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0815.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0816.jpg

Storm single wiper fitted.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/Singlewiper.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/Singlwiper1.jpg

New tyres.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1214.jpg

New hadbrake cables. Also fitted new wheel cylinders, but no pics.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1133.jpg

Bought some coilovers/eccentric mounts

http://img.photobucket.com/albums/v493/TonySR/Nova16v/Coilovers.jpg

TonySR
23-06-06, 12:15 PM
Hammerited the whole chassis, all arch's, changed suspension, fitted wheels cylinders, removed the old brakes & put a pair of 288 discs so the cars moveable.

Excuse the blurry images, it was about 2 degrees.

http://img.photobucket.com/albums/v493/TonySR/IMG_1215.jpg

http://img.photobucket.com/albums/v493/TonySR/IMG_1216.jpg

http://img.photobucket.com/albums/v493/TonySR/IMG_1217.jpg

http://img.photobucket.com/albums/v493/TonySR/IMG_1220.jpg

http://img.photobucket.com/albums/v493/TonySR/IMG_1221.jpg

http://img.photobucket.com/albums/v493/TonySR/IMG_1223.jpg

http://img.photobucket.com/albums/v493/TonySR/IMG_1224.jpg

http://img.photobucket.com/albums/v493/TonySR/IMG_1226.jpg

TonySR
23-06-06, 12:21 PM
Fitted new headlights, indicators & bonnet pins.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1274.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1279.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/AbbieFerrariMisc.jpg

Bought these off ebay.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/6a_1_b.jpg

& these, the top half is now red.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1350.jpg

Smoothed the grab handle.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1348.jpg

Paint.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1353.jpg

Laquer.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1354.jpg

Fitted to car.



http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1358.jpg

burgo
23-06-06, 12:24 PM
im liking that alot

TonySR
23-06-06, 12:26 PM
Ordered bits to replace gaskets & seals on the engine.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1501.jpg

Clutch Kit
Head gasket set
Head bolts
Sump gasket x2
Timing belt
Water pump
Plugs & leads

Picked these up.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/picture04196cl.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/picture04161ma.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/picture04187ud.jpg

Replacing the stem seals

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1669.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1671.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1670.jpghttp://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1672.jpg

TonySR
23-06-06, 12:30 PM
Cleaned & painted the block head & ancilaries, its now on a engine stand & the head bolted down, cams fitted, belt fitted, ARP rod bolts fitted & sump cleaned & new gaskets fitted with atv sealant.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1785.jpg

TonySR
23-06-06, 12:32 PM
Thats it for now.

The engine will be coming of the stand over the weekend, clutch fitted, gearbox fitted ready to go in the bay.

Adam
23-06-06, 12:48 PM
Very nice indeed.

Adam Moran
23-06-06, 11:18 PM
Excellent thred ;)

Really like how your doing everything iwth next to no effort!

Shame its not red tho :D

R1CH
24-06-06, 12:47 AM
Top effort !!
Getting close now, its only the last few weeks when things start to come together, keep it up & it'll be running in no time !!

Rich

Ash
24-06-06, 01:46 AM
looking very nice, what did you paint your block with btw?

cheers

A

Freak
24-06-06, 01:16 PM
Those seats are so easy to retrim the middles on.
get a roll of blue or grey alcantara/alcanfake......its so easy on the ford recaro middle sections. Would look awesome.

TommySR
24-06-06, 02:08 PM
very smart, love the colour

novas.5u.com
24-06-06, 08:23 PM
Love the colour!! I had mine done the same 6 months ago, gutted to see another one!
http://img170.imageshack.us/img170/5457/bodyresized2bs.jpg (http://imageshack.us)

SRlew
24-06-06, 08:56 PM
looks well good matey. good work. keep it up!

TonySR
25-06-06, 10:44 PM
Engine is built now, didnt get the clutch & box on as planned :roll:

Cam & plug covers painted to match the car colours :)

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1995.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1996.jpg

stiller_uk
25-06-06, 11:11 PM
That looks MINT m8, keep up the good work:thumb:

--[s][t][u]--
25-06-06, 11:13 PM
looks absoloutely gourgeous mate brilliant job you've done so far ;)

keep it up :thumb:

mad-driver
26-06-06, 01:18 PM
Lovely job mate, i like to see people getting stuck in doing the work themselves, you will be able to stand back and admire it afterwards

Top Notch!:thumb:

shy witness
27-06-06, 10:59 AM
really nice mate....

i love the bonnet...........woz it a pig 2 blend in??????

The Simps
27-06-06, 12:12 PM
Really enjoyed reading this thread mate.

As Rich has said - keep going! When you get the engine in it all starts to come together!!

Simps.

p.s. why do people use aftermarket oil filters when GM ones are only a couple of quid???

TonySR
30-06-06, 11:44 PM
Engine & box now fitted, polybushes fitted to tie bars & tca's.


http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_1999.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2001.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2002.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2003.jpg

novamadman
01-07-06, 02:17 AM
looking good keep it up:thumb:

shane

Stoo
01-07-06, 09:41 AM
Colour/Paint used on the block???

The Simps
01-07-06, 12:14 PM
Keep going! Almost there now.

Simps.

TonySR
01-07-06, 09:07 PM
Thanks for the coments guys.


Colour/Paint used on the block???

Metalic blue smooth hammerite.

Stoo
02-07-06, 10:48 AM
Taa very much!

dannyb
02-07-06, 11:28 AM
Sooooo tidy, I really admire the amount of work you've put into the car, no corners have been cut and you've thought it out well. Nice one!

draper
02-07-06, 01:22 PM
looking good mate, keep up the good work

im having mine blue aswell

kevster
03-07-06, 05:22 AM
looking good

andyrs1800
05-07-06, 11:43 AM
Sweeeeeeeet.

TonySR
18-07-06, 11:14 PM
Roose Motorsport Hoses

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2082.jpg

Before pic of wheels....

http://img.photobucket.com/albums/v493/TonySR/Nova16v/6a_1_b.jpg

Diamond cut Mk4 Astra SXi 16" wheels, 195-40-16 Toyo Proxes T1-R.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2111.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2114.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2115.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2116.jpg

krobinson
19-07-06, 12:23 AM
Wheels are awesome - well done!

Whos first to copy???

Keith

novamadman
19-07-06, 02:02 AM
love the colour and wheels suit the car really well

how much have you got left to do now?

is it you who has the black gte for sale on migweb?

shane

TonySR
19-07-06, 09:21 AM
/\ Yeah.

Thanks Keith

Left to do is Fit TB's, Hoses, Rad, finish car wiring loom, engine loom, dash & few bits of interior & E/W, Fit V6 calipers, bleed brakes, get exhaust fitted & MOT.

Quite a bit.......

craig green
19-07-06, 11:17 AM
Thats really nice, unsure on wheels but you,ve done something different with them, that gets my vote.

Good luck & nearly there. Cant beleive I missed this thread.

CG

Adam
19-07-06, 02:03 PM
Looks great, really like the wheels,dont think they've been done before like that on any other car.

milfhunter
19-07-06, 05:46 PM
Round of applause!!! mate that is such a clean car. i admire your thoroughness (sorry bout the spellin!) and its great you have put up loads of pics aswell.

keep up the good work!

scott.parker
20-07-06, 10:52 AM
Well done mate...

I had not seen any replys to this post for a while i havent been on nl.

That car is looking dam nice now mate,the wheels are a lovley touch.

Well seeing all these novas getting done means as soon as im working again mine will be getting finished...:D

Top job mate:thumb:

Scott

TonySR
07-08-06, 04:15 PM
Silicone Hose's fitted, need to get 1 more & 1 cut to fit. Radiator & fan in & throttle bodies fitted.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2174.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2177.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2183.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2188.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_2189.jpg

loggyboy
07-08-06, 04:28 PM
I get a feeling of dejavous - again

DIY*VALVER84
07-08-06, 09:05 PM
I HATE YOU I HATE YOU I HATE YOU I HATE YOU. jealousy is a bitch.

DIY*VALVER84
07-08-06, 09:06 PM
sweeeeet car tho mate,keep up the top effort. how much the tb's and management set you back?

draper
07-08-06, 09:44 PM
looks quality, glad to see someone getting progress done where as im at work most days trying to pay for mine !!

and put your blouse back on :roll: lol

c'2.0lrt
07-08-06, 09:54 PM
wow looks real good,top job mate

RJM25R
07-08-06, 10:13 PM
(Best Mr Burns voice)

EXCELLENT!

Adam
07-08-06, 11:58 PM
Awesome, nice one :)

SRlew
08-08-06, 11:12 AM
i started to do my cav wheels like that. done the spare one put it on and it didnt look right against the red. and my car is more of a track look to it so looked out of place but on yours they look wicked against that blue.

how long left know then mate till its drivable?

rednova
08-08-06, 08:58 PM
this looks spot on mate - well done and a big pat on the back for doing the work yourself - many people would rather write a cheque! in my opinion makes it better than a cheque book motor any day!

Phil

graham kirkbride
09-08-06, 05:23 PM
that looks great mate well done,keep it up

TonySR
18-10-06, 09:33 PM
After having a few problem getting the car to start, I have sent the ECU to emerald to be repaired as the the injectors werent opening.

Today whilst I had 5mins to spare I thought I'd fit my rear lights which have been sitting in my wardrobe for about 5 months.

Ps. sorry for the crappy pics, I was playing with the settings & these are the only decent pics I could get without the flash lighting everything up & blurring the pictures

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0317.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0330.jpg

ade
18-10-06, 10:01 PM
just read the thread through - it's really coming on - excellent job matery!

I'm almost at the "painting the chassis" stage but dont fancy sticking my entire car on 4 axle stands - think I'll stick some ramps under it as well for good measure.

Keep the pics coming

Ade

macc nova
19-10-06, 12:23 AM
lovely car,

jon boy
19-10-06, 06:33 AM
id love to pull out my engine and make it look spic and span !!

looks proper nice ! top work ! :thumb:

Wee_Watsi
19-10-06, 04:42 PM
Respect dude, beautiful example of a job done properly.

novalovingned
19-10-06, 07:46 PM
Respect dude, beautiful example of a job done properly.

cant say it any better my self top job mate :thumb:

Adam
19-10-06, 07:49 PM
Lights look cool, same as i have fitted :p

TonySR
12-11-06, 10:08 PM
Brakes all fitted no & handbrake cable adjusted, just got to bleed them now as I couldnt find my self bleed kit.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0763.jpg


Gave up trying to get it started, so refitted the trumpets & filter & tidied up the bay, gott get some conduit (sp) for the wires & then get southern carbs in wimbledon to get it running & map it.

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0768.jpg

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0770.jpg


& the interior aka mes of wires I got to sort out...

http://img.photobucket.com/albums/v493/TonySR/Nova16v/IMG_0773.jpg

novaco
12-11-06, 10:13 PM
love it!

faker
12-11-06, 10:28 PM
so thats how its done, proper job that. thanks for showing the rest of us up. (lol).

Karl M
12-11-06, 11:02 PM
THAT LOOKS MINT :eek: MATE HOW MUCH WERE THE SAMCO HOSES AND DID WHAT RAD/FAN DID YOU USE DOES LOOK SPOT ON IVE JUST STARTED MINE STRUGERLIN TO POST PICS THO

TonySR
13-11-06, 03:56 PM
The hoses (rouse motorsport not samco) cost me just over ?100. & the rad & fan are standard nova sr ones.

Cheers for the comments chaps :thumb:

Adam
13-11-06, 04:49 PM
Very nice Tony, any lucking getting it firing/running yet?

Engine bay looks sweet, those v6 front brakes?
Lol, i'd wait until you find the self bleed kit, you can't beat Gunsons Eezi-bleed kit.

TonySR
13-11-06, 07:57 PM
Very nice Tony, any lucking getting it firing/running yet?

Engine bay looks sweet, those v6 front brakes?
Lol, i'd wait until you find the self bleed kit, you can't beat Gunsons Eezi-bleed kit.

No luck yet, got a mate coming round tomorrow with his laptop so fingers crossed we can find the fault. :confused:

v6/turbo? 288mm setup. There only temporary til ive saved for 4pots.

mikeyboy
30-10-07, 09:01 PM
dont know if you guys know this but Tony is breaking this beauty!

TonySR
31-10-07, 09:34 AM
/\ Yep thats right, all parts are in the thread below...

http://www.pngclub.com/forum/showthread.php?t=87170

TonySR
06-09-13, 02:28 AM
What I'd give to have this still!

boss
06-09-13, 02:54 PM
What happend to it did you break it or sell it

BRoadGhost
06-09-13, 09:03 PM
:(